98-19458. Airworthiness Directives; Dornier Model 328-100 Series Airplanes  

  • [Federal Register Volume 63, Number 140 (Wednesday, July 22, 1998)]
    [Proposed Rules]
    [Pages 39252-39254]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 98-19458]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 98-NM-140-AD]
    RIN 2120-AA64
    
    
    Airworthiness Directives; Dornier Model 328-100 Series Airplanes
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Notice of proposed rulemaking (NPRM).
    
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    SUMMARY: This document proposes the adoption of a new airworthiness 
    directive (AD) that is applicable to certain Dornier Model 328-100 
    series airplanes. This proposal would require repetitive tests to 
    detect internal leakage of hydraulic fluid within the hydraulic 
    components of the ground spoiler system and to detect a buildup of 
    pressure in the return line of the bypass valve, and corrective action, 
    if necessary; installation of additional hydraulic lines and an 
    additional hydraulic shutoff valve in the ground spoiler system; and 
    replacement of the valve block of the ground spoiler system with a new 
    part. This proposal also would require eventual replacement of the 
    relief restrictor valves of the ground spoiler system with redesigned 
    parts, which would constitute terminating action for the repetitive 
    tests. This proposal is prompted by issuance of mandatory continuing 
    airworthiness information by a foreign civil airworthiness authority. 
    The actions specified by the proposed AD are intended to prevent the 
    ground spoilers from unlocking and deploying during takeoff or in 
    flight, and consequent reduced controllability of the airplane.
    
    DATES: Comments must be received by August 21, 1998.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), Transport Airplane Directorate, ANM-114, 
    Attention: Rules Docket No. 98-NM-140-AD, 1601 Lind Avenue, SW., 
    Renton, Washington 98055-4056. Comments may be inspected at this 
    location between 9:00 a.m. and 3:00 p.m., Monday through Friday, except 
    Federal holidays.
        The service information referenced in the proposed rule may be 
    obtained from FAIRCHILD DORNIER, DORNIER Luftfahrt GmbH, P.O. Box 1103, 
    D-82230 Wessling, Germany. This information may be examined at the FAA, 
    Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, 
    Washington.
    
    FOR FURTHER INFORMATION CONTACT: Norman B. Martenson, Manager, 
    International Branch, ANM-116, FAA, Transport Airplane Directorate, 
    1601 Lind Avenue, SW., Renton, Washington 98055-4056; telephone (425) 
    227-2110; fax (425) 227-1149.
    
    SUPPLEMENTARY INFORMATION:
    
    Comments Invited
    
        Interested persons are invited to participate in the making of the 
    proposed rule by submitting such written data, views, or arguments as 
    they may desire. Communications shall identify the Rules Docket number 
    and be submitted in triplicate to the address specified above. All 
    communications received on or before the closing date for comments, 
    specified above, will be considered before taking action on the 
    proposed rule. The proposals contained in this notice may be changed in 
    light of the comments received.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the proposed rule. All 
    comments submitted will be available, both before and after the closing 
    date for comments, in the Rules Docket for examination by interested 
    persons. A report summarizing each FAA-public contact concerned with 
    the substance of this proposal will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 98-NM-140-AD.'' The postcard will be date stamped and 
    returned to the commenter.
    
    Availability of NPRMs
    
        Any person may obtain a copy of this NPRM by submitting a request 
    to the FAA, Transport Airplane Directorate, ANM-114, Attention: Rules 
    Docket No. 98-NM-140-AD, 1601 Lind Avenue, SW., Renton, Washington 
    98055-4056.
    
    Discussion
    
        The Luftfahrt-Bundesamt (LBA), which is the airworthiness authority 
    for Germany, notified the FAA that an unsafe condition may exist on 
    certain Dornier Model 328-100 series airplanes. The LBA advises that 
    two conditions may lead to the uncommanded unlocking of the ground 
    spoilers. First, a manufacturing defect in a certain batch of relief 
    restrictor valves can lead to internal leakage of hydraulic fluid 
    within the hydraulic components of the ground spoiler system. Second, 
    the design of certain hydraulic components may cause the hydraulic 
    system to be susceptible to the buildup of pressure in the hydraulic 
    return line and in the bypass valve return line. These conditions, if 
    not corrected, could result in the uncommanded unlocking and deployment 
    of the ground spoilers during takeoff or in flight, and consequent 
    reduced controllability of the airplane.
    
    Explanation of Relevant Service Information
    
        Dornier has issued Service Bulletin SB-328-29-220, dated May 20, 
    1997, and Revision 1, dated May 4, 1998, which describe procedures for 
    performing repetitive tests to detect internal leakage of hydraulic 
    fluid within the hydraulic components of the ground spoiler system and 
    to detect a buildup of pressure in the return line of the bypass valve. 
    These tests include: a major leakage test of the hydraulic components, 
    a functional test of the return filter element, a functional test of 
    the bypass valve of the return filter element, and a functional test of 
    the shutoff valve with the bypass valve.
        Dornier has issued Service Bulletin SB-328-29-237, Revision 1, 
    dated December 17, 1997, which describes procedures for installation of 
    additional hydraulic lines and an additional hydraulic shutoff valve in 
    the ground spoiler system.
        In addition, Dornier has issued Service Bulletin SB-328-27-243, 
    Revision 1, dated December 18, 1997, which describes procedures for 
    replacement of the relief restrictor valves of the ground spoiler 
    system with redesigned parts, which would eliminate the need for the 
    repetitive tests described previously.
        Dornier also has issued Service Bulletin SB-328-27-228, Revision 1, 
    dated December 18, 1997, which describes procedures for replacement of 
    the valve block of the ground spoiler system with a new part. 
    Accomplishment of the actions specified in the service bulletins is
    
    [[Page 39253]]
    
    intended to adequately address the identified unsafe condition. The LBA 
    classified these service bulletins as mandatory and issued German 
    airworthiness directives 97-189, dated June 19, 1997; 1998-031, dated 
    January 15, 1998; 1998-046, dated January 29, 1998; and 1997-331/2, 
    dated March 12, 1998; in order to assure the continued airworthiness of 
    these airplanes in Germany.
    
    FAA's Conclusions
    
        This airplane model is manufactured in Germany and is type 
    certificated for operation in the United States under the provisions of 
    section 21.29 of the Federal Aviation Regulations (14 CFR 21.29) and 
    the applicable bilateral airworthiness agreement. Pursuant to this 
    bilateral airworthiness agreement, the LBA has kept the FAA informed of 
    the situation described above. The FAA has examined the findings of the 
    LBA, reviewed all available information, and determined that AD action 
    is necessary for products of this type design that are certificated for 
    operation in the United States.
    
    Explanation of Requirements of Proposed Rule
    
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other airplanes of the same type design registered 
    in the United States, the proposed AD would require accomplishment of 
    the actions specified in the service bulletins described previously, 
    except as discussed below.
    
    Differences Between Proposed Rule and Service Bulletins
    
        Operators should note that Dornier Service Bulletins SB-328-29-220, 
    dated May 20, 1997, and SB-328-29-220, Revision 1, dated May 4, 1998, 
    do not specify corrective action for disposition of certain discrepant 
    conditions. However, if any discrepancy is detected during the testing 
    to detect internal leakage of hydraulic fluid within the hydraulic 
    components of the ground spoiler system and to detect a buildup of 
    pressure in the return line of the bypass valve, this proposal would 
    require, prior to further flight, replacement of the relief restrictor 
    valves of the ground spoiler system with a redesigned part, in 
    accordance with Dornier Service Bulletin SB-328-27-243, Revision 1, 
    dated December 18, 1997.
    
    Cost Impact
    
        The FAA estimates that 11 airplanes of U.S. registry would be 
    affected by this proposed AD.
        It would take approximately 3 work hours per airplane to accomplish 
    the proposed tests, at an average labor rate of $60 per work hour. 
    Based on these figures, the cost impact of the tests proposed by this 
    AD on U.S. operators is estimated to be $180 per airplane, per test 
    cycle.
        It would take approximately 16 work hours per airplane to 
    accomplish the proposed installation, at an average labor rate of $60 
    per work hour. Required parts would be supplied by the manufacturer at 
    no cost to operators. Based on these figures, the cost impact of the 
    installation proposed by this AD on U.S. operators is estimated to be 
    $960 per airplane.
        It would take approximately 2 work hours per airplane to accomplish 
    the proposed replacement of the relief restrictor valves, at an average 
    labor rate of $60 per work hour. Required parts would be supplied by 
    the manufacturer at no cost to operators. Based on these figures, the 
    cost impact of this replacement proposed by this AD on U.S. operators 
    is estimated to be $120 per airplane.
        It would take approximately 2 work hours per airplane to accomplish 
    the proposed replacement of the valve block, at an average labor rate 
    of $60 per work hour. Required parts would be supplied by the 
    manufacturer at no cost to operators. Based on these figures, the cost 
    impact of this replacement proposed by this AD on U.S. operators is 
    estimated to be $120 per airplane.
        The cost impact figures discussed above are based on assumptions 
    that no operator has yet accomplished any of the proposed requirements 
    of this AD action, and that no operator would accomplish those actions 
    in the future if this AD were not adopted.
    
    Regulatory Impact
    
        The regulations proposed herein would not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this 
    proposal would not have sufficient federalism implications to warrant 
    the preparation of a Federalism Assessment.
    
        For the reasons discussed above, I certify that this proposed 
    regulation: (1) Is not a ``significant regulatory action'' under 
    Executive Order 12866; (2) is not a ``significant rule'' under the DOT 
    Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); 
    and (3) if promulgated, will not have a significant economic impact, 
    positive or negative, on a substantial number of small entities under 
    the criteria of the Regulatory Flexibility Act. A copy of the draft 
    regulatory evaluation prepared for this action is contained in the 
    Rules Docket. A copy of it may be obtained by contacting the Rules 
    Docket at the location provided under the caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Safety.
    
    The Proposed Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration proposes to amend 
    part 39 of the Federal Aviation Regulations (14 CFR part 39) as 
    follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    Dornier Luftfahrt GMBH: Docket 98-NM-140-AD.
    
        Applicability: Model 328-100 series airplanes, certificated in 
    any category, equipped with active ground spoiler option 040-001; as 
    listed in the following service bulletins:
         Dornier Service Bulletin SB-328-29-220, Revision 1, 
    dated May 4, 1998;
         Dornier Service Bulletin SB-328-29-237, Revision 1, 
    dated December 17, 1997;
         Dornier Service Bulletin SB-328-27-243, Revision 1, 
    dated December 18, 1997; and
         Dornier Service Bulletin SB-328-27-228, Revision 1, 
    dated December 18, 1997.
    
        Note 1: This AD applies to each airplane identified in the 
    preceding applicability provision, regardless of whether it has been 
    modified, altered, or repaired in the area subject to the 
    requirements of this AD. For airplanes that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must request approval for an 
    alternative method of compliance in accordance with paragraph (f) of 
    this AD. The request should include an assessment of the effect of 
    the modification, alteration, or repair on the unsafe condition 
    addressed by this AD; and, if the unsafe condition has not been 
    eliminated, the request should include specific proposed actions to 
    address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent the ground spoilers from unlocking and deploying 
    during takeoff or in flight, and consequent reduced controllability 
    of the airplane, accomplish the following:
    
    [[Page 39254]]
    
        (a) Prior to the accumulation of 3,000 total flight hours, or 
    within 300 flight hours after the effective date of this AD, 
    whichever occurs later: Perform tests to detect internal leakage of 
    hydraulic fluid within the hydraulic components of the ground 
    spoiler system and to detect a buildup of pressure in the return 
    line of the bypass valve, in accordance with Dornier Service 
    Bulletin SB-328-29-220, dated May 20, 1997, or Dornier Service 
    Bulletin SB-328-29-220, Revision 1, dated May 4, 1998.
        (1) If no discrepancy is detected, repeat the tests thereafter 
    at intervals not to exceed 3,000 flight hours, until accomplishment 
    of the replacement required by paragraph (c) of this AD.
        (2) If any discrepancy is detected, prior to further flight, 
    accomplish the replacement required by paragraph (c) of this AD.
        (b) Install additional hydraulic lines and an additional 
    hydraulic shutoff valve in the ground spoiler system, in accordance 
    with Dornier Service Bulletin SB-328-29-237, Revision 1, dated 
    December 17, 1997, at the applicable time specified in either 
    paragraph (b)(1) or (b)(2) of this AD.
        (1) For airplanes having serial numbers up to and including 
    3086, equipped with ground spoiler actuator, part number 1059A0000-
    02: Install within 12 months after the effective date of this AD.
        (2) For airplanes having serial numbers up to and including 
    3086, and equipped with ground spoiler actuator, part number 
    1059A0000-03: Install within 7 days after the effective date of this 
    AD.
        (c) Replace the relief restrictor valves of the ground spoiler 
    system, part number ZRV87-2, with a redesigned valve having part 
    number ZRV87-3, in accordance with Dornier Service Bulletin SB-328-
    27-243, Revision 1, dated December 18, 1997, at the applicable time 
    specified in either paragraph (c)(1) or (c)(2) of this AD. 
    Accomplishment of this replacement constitutes terminating action 
    for the repetitive tests required by paragraph (a) of this AD.
        (1) For airplanes having serial numbers up to and including 
    3098, equipped with ground spoiler actuator, part number 1059A0000-
    02: Replace within 12 months after the effective date of this AD.
        (2) For airplanes having serial numbers up to and including 
    3098, equipped with ground spoiler actuator, part number 1059A0000-
    03: Replace within 7 days after the effective date of this AD.
        (d) Replace the valve block of the ground spoiler system with a 
    new part, in accordance with Dornier Service Bulletin SB-328-27-228, 
    Revision 1, dated December 18, 1997, at the applicable time 
    specified in either paragraph (d)(1) or (d)(2) of this AD.
        (1) For airplanes having serial numbers up to and including 
    3095, equipped with ground spoiler actuator, part number 1059A0000-
    02: Replace within 12 months after the effective date of this AD.
        (2) For airplanes having serial numbers up to and including 
    3095, equipped with ground spoiler actuator, part number 1059A0000-
    03: Replace within 7 days after the effective date of this AD.
        (e) As of the effective date of this AD, no person shall install 
    on the ground spoiler system of any airplane, a valve block, part 
    number 1060A0000-05, or a relief restrictor valve, part number 
    ZRV87-2.
        (f) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, International Branch, ANM-116, FAA, 
    Transport Airplane Directorate. Operators shall submit their 
    requests through an appropriate FAA Principal Maintenance Inspector, 
    who may add comments and then send it to the Manager, International 
    Branch, ANM-116.
    
        Note 2: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the International Branch, ANM-116.
    
        (g) Special flight permits may be issued in accordance with 
    Secs. 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 
    21.197 and 21.199) to operate the airplane to a location where the 
    requirements of this AD can be accomplished.
    
        Note 3: The subject of this AD is addressed in German 
    airworthiness directives 97-189, dated June 19, 1997; 1998-031, 
    dated January 15, 1998; 1998-046, dated January 29, 1998; and 1997-
    331/2, dated March 12, 1998.
    
        Issued in Renton, Washington, on July 15, 1998.
    Darrell M. Pederson,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service.
    [FR Doc. 98-19458 Filed 7-21-98; 8:45 am]
    BILLING CODE 4910-13-P
    
    
    

Document Information

Published:
07/22/1998
Department:
Federal Aviation Administration
Entry Type:
Proposed Rule
Action:
Notice of proposed rulemaking (NPRM).
Document Number:
98-19458
Dates:
Comments must be received by August 21, 1998.
Pages:
39252-39254 (3 pages)
Docket Numbers:
Docket No. 98-NM-140-AD
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
98-19458.pdf
CFR: (1)
14 CFR 39.13