94-15738. Airworthiness Directives; Boeing Model 757 Series Airplanes  

  • [Federal Register Volume 59, Number 128 (Wednesday, July 6, 1994)]
    [Unknown Section]
    [Page 0]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 94-15738]
    
    
    [[Page Unknown]]
    
    [Federal Register: July 6, 1994]
    
    
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    DEPARTMENT OF TRANSPORTATION
    14 CFR Part 39
    
    [Docket No. 94-NM-85-AD; Amendment 39-8956; AD 94-14-04]
    
     
    
    Airworthiness Directives; Boeing Model 757 Series Airplanes
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule; request for comments.
    
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    SUMMARY: This amendment adopts a new airworthiness directive (AD) that 
    is applicable to certain Boeing Model 757 series airplanes. This action 
    requires inspection to detect cracking of the lower spar chord of the 
    engine strut, removal of the stiffener straps from the mid-chord, 
    inspection of the fastener holes, and modification or repair. This 
    amendment is prompted by a report of cracking in the lower spar chord 
    of an engine strut. The actions specified in this AD are intended to 
    prevent cracking in the lower spar chord of the engine strut, which 
    could result in the inability of the strut to carry required engine 
    support loads.
    
    DATES: Effective July 21, 1994.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of July 21, 1994.
        Comments for inclusion in the Rules Docket must be received on or 
    before September 6, 1994.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), Transport Airplane Directorate, ANM-103, 
    Attention: Rules Docket No. 94-NM-85-AD, 1601 Lind Avenue, SW., Renton, 
    Washington 98055-4056.
        The service information referenced in this AD may be obtained from 
    Boeing Commercial Airplane Group, P.O. Box 3707, Seattle, Washington 
    98124-2207. This information may be examined at the FAA, Transport 
    Airplane Directorate, 1601 Lind Avenue, SW., Renton, Washington; or at 
    the Office of the Federal Register, 800 North Capitol Street, NW., 
    suite 700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Carrie Sumner, Aerospace Engineer, 
    Airframe Branch, ANM-120S, FAA, Transport Airplane Directorate, Seattle 
    Aircraft Certification Office, 1601 Lind Avenue, SW., Renton, 
    Washington 98055-4056; telephone (206) 227-2778; fax (206) 227-1181.
    
    SUPPLEMENTARY INFORMATION: Recently, the FAA received a report from an 
    operator that cracking was found in the lower spar chord of a strut on 
    a Boeing Model 757 series airplane equipped with a Rolls Royce Model 
    RB211-535 series engine. This cracking penetrated through the inboard 
    flange of the chord and propagated into the skin flange of the chord. 
    This fatigue crack in the skin flange was approximately five inches in 
    length.
        Analysis indicates that stiffener straps, which were installed on 
    early production airplanes, increase the likelihood of cracking in the 
    spar chords. These stiffener straps are no longer installed on later 
    production airplanes.
        Continued operation with the stiffener straps installed will cause 
    fatigue cracking or propagation of existing cracks in the lower chord. 
    Such cracking could result in the inability of the strut to carry 
    required engine support loads, and ultimately could lead to separation 
    of the engine from the strut.
        The FAA has reviewed and approved Boeing Service Bulletin 757-54-
    0028, dated March 31, 1994, that describes procedures for eddy current 
    inspection to detect cracking of the lower spar chord of the engine 
    strut, removal of the stiffener straps from the mid-chord, open hole 
    eddy current inspection of the fastener holes, and modification. This 
    modification, which includes installing fasteners, a strut pneumatic 
    duct, a fire extinguisher line, a bulkhead coverplate, and a panel, 
    will decrease the likelihood of fatigue cracking in the lower spar 
    chord of the engine strut.
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other Boeing Model 757 series airplanes of the same 
    type design, this AD is being issued to prevent cracking of the lower 
    spar chord of the engine strut. This AD requires eddy current 
    inspection to detect cracking of the lower spar chord of the engine 
    strut, removal of the stiffener straps from the mid-chord, open hole 
    eddy current inspection of the fastener holes, and modification. The 
    actions are required to be accomplished in accordance with the service 
    bulletin described previously. In certain cases, this AD requires 
    repair of cracking in accordance with an FAA-approved method.
        Since a situation exists that requires the immediate adoption of 
    this regulation, it is found that notice and opportunity for prior 
    public comment hereon are impracticable, and that good cause exists for 
    making this amendment effective in less than 30 days.
    
    Comments Invited
    
        Although this action is in the form of a final rule that involves 
    requirements affecting flight safety and, thus, was not preceded by 
    notice and an opportunity for public comment, comments are invited on 
    this rule. Interested persons are invited to comment on this rule by 
    submitting such written data, views, or arguments as they may desire. 
    Communications shall identify the Rules Docket number and be submitted 
    in triplicate to the address specified under the caption ADDRESSES. All 
    communications received on or before the closing date for comments will 
    be considered, and this rule may be amended in light of the comments 
    received. Factual information that supports the commenter's ideas and 
    suggestions is extremely helpful in evaluating the effectiveness of the 
    AD action and determining whether additional rulemaking action would be 
    needed.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the rule that might 
    suggest a need to modify the rule. All comments submitted will be 
    available, both before and after the closing date for comments, in the 
    Rules Docket for examination by interested persons. A report that 
    summarizes each FAA-public contact concerned with the substance of this 
    AD will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this rule must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 94-NM-85-AD.'' The postcard will be date stamped and 
    returned to the commenter.
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        The FAA has determined that this regulation is an emergency 
    regulation that must be issued immediately to correct an unsafe 
    condition in aircraft, and is not a ``significant regulatory action'' 
    under Executive Order 12866. It has been determined further that this 
    action involves an emergency regulation under DOT Regulatory Policies 
    and Procedures (44 FR 11034, February 26, 1979). If it is determined 
    that this emergency regulation otherwise would be significant under DOT 
    Regulatory Policies and Procedures, a final regulatory evaluation will 
    be prepared and placed in the Rules Docket. A copy of it, if filed, may 
    be obtained from the Rules Docket at the location provided under the 
    caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. App. 1354(a), 1421 and 1423; 49 U.S.C. 
    106(g); and 14 CFR 11.89.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    94-14-04 Boeing: Amendment 39-8956. Docket 94-NM-85-AD.
    
        Applicability: Model 757 series airplanes having airplane line 
    numbers 2, 4, 5, 9 through 13 inclusive, 21, 26, 114, and 115, 
    certificated in any category.
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent cracking in the lower spar chord of the engine strut, 
    which could result in the inability of the strut to carry required 
    engine support loads, accomplish the following:
        (a) Within 60 days after the effective date of this AD, perform 
    an eddy current inspection to detect cracking of the lower chord, in 
    accordance with Boeing Service Bulletin 757-54-0028, dated March 31, 
    1994.
        (b) If no cracking is detected during the inspection required by 
    paragraph (a) of this AD, prior to the accumulation of 1,500 
    landings after accomplishment of the inspection, remove the 
    stiffener straps from the mid-chord of the inboard and outboard 
    sides of the strut, and perform an open hole eddy current inspection 
    to detect cracking of the fastener holes in the mid-chord, in 
    accordance with Boeing Service Bulletin 757-54-0028, dated March 31, 
    1994.
        (1) If no cracking is detected in the mid-chord strut during the 
    inspection required by paragraph (b) of this AD, prior to further 
    flight, modify in accordance with the service bulletin.
        (2) If cracking is detected in the mid-chord strut during the 
    inspection required by paragraph (b) of this AD, prior to further 
    flight, repair in accordance with a method approved by the Manager, 
    Seattle Aircraft Certification Office (ACO), FAA, Transport Airplane 
    Directorate.
        (c) If cracking is detected during the inspection required by 
    paragraph (a) of this AD, prior to further flight, remove the 
    stiffener straps from the mid-chord of the inboard and outboard 
    sides of the strut, and perform an open hole eddy current inspection 
    to detect cracking of the fastener holes in the mid-chord, in 
    accordance with Boeing Service Bulletin 757-54-0028, dated March 31, 
    1994.
        (1) If no cracking is detected in the mid-chord strut during the 
    inspection required by paragraph (c) of this AD, prior to further 
    flight, modify in accordance with the service bulletin.
        (2) If cracking is detected in the mid-chord strut during the 
    inspection required by paragraph (c) of this AD, prior to further 
    flight, repair in accordance with a method approved by the Manager, 
    Seattle ACO, FAA, Transport Airplane Directorate.
        (d) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Seattle ACO. Operators shall submit 
    their requests through an appropriate FAA Principal Maintenance 
    Inspector, who may add comments and then send it to the Manager, 
    Seattle ACO.
    
        Note: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Seattle ACO.
    
        (e) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the airplane to a location where 
    the requirements of this AD can be accomplished.
        (f) The inspections, strap removal, and modification shall be 
    done in accordance with Boeing Service Bulletin 757-54-0028, dated 
    March 31, 1994. This incorporation by reference was approved by the 
    Director of the Federal Register in accordance with 5 U.S.C. 552(a) 
    and 1 CFR part 51. Copies may be obtained from Boeing Commercial 
    Airplane Group, P.O. Box 3707, Seattle, Washington 98124-2207. 
    Copies may be inspected at the FAA, Transport Airplane Directorate, 
    1601 Lind Avenue, SW., Renton, Washington; or at the Office of the 
    Federal Register, 800 North Capitol Street, NW., suite 700, 
    Washington, DC.
        (g) This amendment becomes effective on July 21, 1994.
    
        Issued in Renton, Washington, on June 23, 1994.
    Darrell M. Pederson,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service.
    [FR Doc. 94-15738 Filed 7-5-94; 8:45 am]
    BILLING CODE 4910-13-U
    
    
    

Document Information

Effective Date:
7/21/1994
Published:
07/06/1994
Department:
Transportation Department
Entry Type:
Uncategorized Document
Action:
Final rule; request for comments.
Document Number:
94-15738
Dates:
Effective July 21, 1994.
Pages:
0-0 (1 pages)
Docket Numbers:
Federal Register: July 6, 1994, Docket No. 94-NM-85-AD, Amendment 39-8956, AD 94-14-04
CFR: (1)
14 CFR 39.13