98-23240. Federal Motor Vehicle Safety Standards; Occupant Crash Protection; Anthropomorphic Test Dummy  

  • [Federal Register Volume 63, Number 167 (Friday, August 28, 1998)]
    [Rules and Regulations]
    [Pages 45959-45965]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 98-23240]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    National Highway Traffic Safety Administration
    
    49 CFR Parts 571 and 572
    
    [Docket No. NHTSA-98-4358]
    RIN Nos. 2127-AG75, 2127-AG80, and 2127-AG94
    
    
    Federal Motor Vehicle Safety Standards; Occupant Crash 
    Protection; Anthropomorphic Test Dummy
    
    AGENCY: National Highway Traffic Safety Administration (NHTSA), DOT.
    
    ACTION: Final rule.
    
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    SUMMARY: This rule makes permanent three interim final rules related to 
    the depowering of air bags. In March 1997, NHTSA amended the agency's 
    occupant crash protection standard to ensure that vehicle manufacturers 
    could quickly depower all air bags so that they inflate less 
    aggressively. More specifically, the agency adopted an unbelted sled 
    test protocol as a temporary alternative to the standard's full scale 
    unbelted barrier crash test. NHTSA took this action to provide an 
    immediate, but interim, solution to the problem of the fatalities and 
    injuries that air bags were causing in relatively low speed crashes to 
    small, but growing numbers of children, and occasionally to adult 
    occupants.
        The agency subsequently issued three interim final rules related to 
    depowering. Two of the interim final rules made further amendments to 
    the occupant protection standard so that certain exclusions or special, 
    less stringent test requirements in related standards that applied to 
    vehicles certified to the unbelted barrier test would also apply to 
    vehicles certified to the alternative sled test. The third interim 
    final rule made modifications in the test dummy used in the occupant 
    protection standard so that it would be consistent with respect to the 
    instrumentation specified in the sled test protocol for measuring neck 
    injury criteria.
    
    DATES: Effective Date: The amendments made in this rule are effective 
    September 1, 1998.
        Petitions: Petitions for reconsideration must be received by 
    October 13, 1998.
    
    ADDRESSES: Petitions for reconsideration should refer to the docket and 
    notice number of this notice and be submitted to: Administrator, 
    National Highway Traffic Safety Administration, 400 Seventh Street, SW, 
    Washington, DC 20590.
    
    FOR FURTHER INFORMATION CONTACT: For information about air bags and 
    related rulemakings: Visit the NHTSA web site at http://
    www.nhtsa.dot.gov and select ``AIR BAGS: Information about air bags.''
        For non-legal issues: Mr. John Lee, Light Duty Vehicle Division, 
    NPS-11, National Highway Traffic Safety Administration, 400 Seventh 
    Street, SW, Washington, DC 20590. Telephone: (202) 366-2264. Fax: (202) 
    366-4329.
        For legal issues: J. Edward Glancy, Office of Chief Counsel, NCC-
    20, National Highway Traffic Safety Administration, 400 Seventh Street, 
    SW, Washington, DC 20590. Telephone: (202) 366-2992. Fax: (202) 366-
    3820.
    
    SUPPLEMENTARY INFORMATION:
    
    I. Background
    
        On March 19, 1997, NHTSA published in the Federal Register (62 FR 
    12960) a final rule amending Standard No. 208, Occupant Crash 
    Protection, to ensure that vehicle manufacturers could quickly depower 
    all air bags so that they inflate less aggressively. More specifically, 
    the
    
    [[Page 45960]]
    
    agency adopted an unbelted sled test protocol, recommended by the 
    American Automobile Manufacturers Association (AAMA), as a temporary 
    alternative to Standard No. 208's full scale unbelted barrier crash 
    test. The agency did not change the standard's full scale belted 
    barrier crash test. NHTSA took this action to provide an immediate, but 
    interim, solution to the problem of the fatalities and injuries that 
    current air bags are causing in relatively low speed crashes to small, 
    but growing numbers of children, and occasionally to adult occupants.
        The agency subsequently issued three interim final rules related to 
    depowering. Two of the interim final rules made further amendments to 
    Standard No. 208 so that certain exclusions or special, less stringent 
    test requirements in related standards that applied to vehicles 
    certified to the unbelted barrier test would also apply to vehicles 
    certified to the alternative sled test.
        The first of these interim final rules resulted from a request made 
    by AAMA in early April 1997. That organization advised the agency that 
    its member companies had discovered that certain provisions in Standard 
    No. 203, Impact protection for the driver from the steering control 
    system, and Standard No. 209, Seat belt assemblies, could prevent or 
    substantially delay depowering. Each of those other standards specified 
    an exclusion from certain requirements for vehicles certified to meet 
    Standard No. 208's barrier crash test requirements. Thus, neither 
    exclusion would be available for a vehicle which was certified to 
    Standard No. 208's alternative sled test requirement.
        In an interim final rule published in the Federal Register (62 FR 
    26425) on May 14, 1997, the agency amended Standard No. 208, so that 
    the exclusions in these two other standards would also be available for 
    vehicles certified to the sled test. NHTSA explained that this action 
    was necessary to prevent a delay in depowering, and also solicited 
    comments on the amendment. The agency noted that because there had not 
    been a prior opportunity for comment, it was limiting application of 
    the interim final rule to vehicles manufactured before September 1, 
    1998. However, NHTSA explained that it contemplated making the 
    amendment apply for the same duration as the depowering amendment.
        The second of these interim final rules resulted from a request 
    made by AAMA in July 1997. That organization advised the agency that 
    its member companies had discovered that a similar provision in 
    Standard No. 201, Occupant protection in interior impact, could also 
    prevent or substantially delay depowering. That provision specified a 
    special, less stringent test requirement for vehicles which meet 
    Standard No. 208's barrier crash test requirements by means of an air 
    bag. Thus, the special requirement would also not apply to a vehicle 
    which was certified to Standard No. 208's alternative sled test 
    requirement.
        Just as NHTSA decided to issue an interim final rule amending 
    Standard No. 208 in order that the exclusions in Standard Nos. 203 and 
    209 would also be available for vehicles certified to the sled test, so 
    it took similar action with respect to the special, less stringent test 
    requirement set forth in Standard No. 201. This interim final rule was 
    published in the Federal Register (62 FR 45172) on August 26, 1997. The 
    agency explained its belief that the Standard No. 201 situation 
    mirrored those involving the other two standards.
        NHTSA provided specific analysis in the preambles for these two 
    interim final rules concerning Standards No. 201, 203 and 209. The 
    analyses were as follows:
    
    Standard No. 201
    
        Standard No. 201 specifies a number of requirements to provide 
    impact protection for occupants. One of the requirements concerns 
    instrument panels. The standard generally requires that when 
    specified portions of the instrument panel are impacted by a head 
    form at 15 mph, the deceleration of the head form must not exceed 80 
    g continuously for more than 3 milliseconds. To comply with this 
    requirement, vehicle manufacturers install energy absorbing 
    materials. The use of these materials can prevent or reduce the 
    severity of chest and head injuries resulting from contacts with the 
    instrument panel.
        In June 1991, NHTSA published a final rule amending Standard No. 
    201 to specify a special, less stringent test requirement for 
    vehicles equipped with passenger air bags. 56 FR 26036; June 6, 
    1991. The final rule reduced the velocity specified in the head form 
    test for these vehicles from 15 mph to 12 mph.
        The purpose of the June 1991 final rule was to facilitate the 
    introduction of more effective air bag designs, and provide an 
    incentive for the increased use of passenger-side air bags. (This 
    final rule was issued before Congress enacted the Intermodal Surface 
    Transportation Efficiency Act of 1991, which directed NHTSA to amend 
    Standard No. 208 to require air bags.) Vehicle manufacturers had 
    provided information showing that Standard No. 201's existing 15 mph 
    head form requirement created problems in designing top-mounted, 
    upward-deploying passenger air bags. Manufacturers had also 
    identified a number of benefits from installation of this type of 
    air bag, including reduced risk of injury to out-of-position 
    occupants or standing children. However, the final rule was not 
    limited to passenger air bags with upward-deploying systems, as the 
    agency wanted to allow manufacturers wide latitude in innovation for 
    all passenger air bags.
        NHTSA believes that the rationale for Standard No. 201's 
    special, less stringent test requirement for vehicles equipped with 
    passenger air bags and certified to Standard No. 208's barrier test 
    is equally applicable to vehicles certified to the alternative sled 
    test. The concern about the need to meet Standard No. 201's 15 mph 
    head form test interfering with the design of passenger air bags, 
    especially top-mounted, upward-deploying systems, would not differ 
    depending on whether an air bag is depowered or not. Moreover, the 
    need to meet the 15 mph requirement would interfere with depowering.
        Vehicle manufacturers presumably test their air-bag-equipped 
    vehicles to Standard No. 201's 12 mph head form requirement, rather 
    than the 15 mph requirement, based on the current special 
    requirement. Thus, the manufacturers do not know whether their 
    vehicles would pass the more stringent requirement.
        If the special requirement were not extended to vehicles 
    certified to the alternative sled test, the vehicle manufacturers 
    would need to conduct significant testing to determine whether those 
    vehicles could comply with the 15 mph requirement. To the extent 
    that a vehicle could not comply, the manufacturer would then need to 
    determine whether it was possible to make design changes to achieve 
    compliance. All of this would result in significant delays to 
    depowering.
        The agency also notes that the purposes of the depowering 
    amendment and the special requirement in Standard No. 201 are 
    complementary. While the depowering amendment was intended to 
    facilitate quick action to address the problem of deaths and 
    injuries to out-of-position occupants, the special requirement in 
    Standard No. 201 was intended, in part, to facilitate the use of 
    passenger air bag designs that reduce the risk of injury to out-of-
    position occupants or standing children. A failure to extend the 
    special requirement in No. 201 to vehicles certified to the 
    alternative sled test could result in the perverse effect of 
    discouraging air bag designs that reduce the risk of injury to out-
    of-position occupants or standing children.
    
    Standard No. 203
    
        Standard No. 203 specifies requirements for steering control 
    systems to minimize chest, neck, and facial injuries to the driver 
    as a result of impact. The standard does not apply to ``vehicles 
    that conform to the frontal barrier crash requirements (S5.1) of 
    Standard No. 208 (49 CFR 571.208) by means of other than seat belt 
    assemblies.''
        The agency adopted this exclusion in 1975, in response to a 
    petition from General Motors (GM). GM had advised that in developing 
    driver air bags, it found that the changes in the steering control 
    system made conformity with Standard No. 203 difficult and in some 
    cases impossible. GM petitioned the agency
    
    [[Page 45961]]
    
    to exclude vehicles which meet the frontal barrier crash 
    requirements of Standard No. 208 from Standard No. 203 on the 
    grounds that compliance with the latter would be redundant and 
    design restrictive in the development of air bags.
        In deciding to provide the requested exclusion, NHTSA stated 
    that it had determined that the redundant protection offered by 
    Standard No. 203 is not justified where it directly interferes with 
    the development of a more advanced, convenient and effective 
    restraint system. 40 FR 17992, April 24, 1975. In the notice of 
    proposed rulemaking, the agency explained that the level of 
    protection offered by Standard No. 208's frontal barrier crash test 
    is at least equivalent to that of the 15-mile-per-hour body impact 
    of Standard No. 203. The agency also explained that Standard No. 
    208's barrier crash test requirements alone are designed to provide 
    adequate protection to the driver from impact forces. NHTSA noted 
    that in the case of an air bag, this protective level must be met by 
    the uncushioned steering control system below the system's 
    deployment level and by the air bag above the deployment level, at 
    any speed up to 30 mph.
        NHTSA believes that the rationale for Standard No. 203's 
    exclusion for vehicles certified to Standard No. 208's barrier test 
    is also applicable to vehicles certified to the alternative sled 
    test. The concern about the need to meet Standard No. 203 
    interfering with the design of air bags would not differ depending 
    on whether an air bag is depowered or not. Moreover, the need to 
    meet Standard No. 203 would particularly interfere with depowering.
        It is NHTSA's understanding, based on its discussions with AAMA, 
    that the vehicle manufacturers do not test their air-bag-equipped 
    vehicles to Standard No. 203, based on the current exclusion. Thus, 
    the manufacturers do not know whether their vehicles would pass 
    Standard No. 203's requirements.
        In the absence of an exclusion for vehicles certified to the 
    alternative sled test, the vehicle manufacturers would need to 
    conduct significant testing to determine whether a vehicle could 
    comply with Standard No. 203. To the extent that a vehicle could not 
    comply, the manufacturer would then need to determine whether it was 
    possible to make design changes that would result in compliance. All 
    of this would result in significant delays to depowering.
        NHTSA also believes that the protection specified by Standard 
    No. 203 is redundant to that offered by depowered air bags certified 
    to the alternative sled test. The agency notes that the alternative 
    sled test addresses the same safety problems as the full scale 
    barrier test.
        In the depowering rulemaking, the agency recognized that a full 
    scale barrier test does offer a number of advantages over a sled 
    test. However, the agency decided to allow the sled test as a 
    temporary measure given the need to provide manufacturers with 
    maximum flexibility to respond rapidly to the risk posed by air bag 
    activation in low speed crashes. See 62 FR 12965--66, March 19, 
    1997.
        The agency believes that this same consideration leads to 
    applying the Standard No. 203 exclusion to vehicles certified to the 
    alternative sled test, even if the degree of redundancy is somewhat 
    less than that afforded by the barrier test requirement. NHTSA notes 
    that the sled test requirement need only be met at a single change 
    in velocity, rather than at all speeds up to 30 mph. However, the 
    agency believes that a depowered air bag will provide protection at 
    speeds above the deployment level, and does not believe 
    manufacturers will reduce the protection currently being offered by 
    steering control systems at speeds below the deployment level.
    
    Standard No. 209
    
        One of the performance requirements specified by Standard No. 
    209 limits the amount that the webbing of a belt assembly is 
    permitted to extend or elongate when subjected to certain forces. 
    This requirement does not apply to seat belt assemblies that include 
    a load limiter and that are installed at designated seating 
    positions subject to the requirements of S5.1 of Standard No. 208.
        This exclusion had its origin in a petition for rulemaking 
    submitted by Mercedes-Benz (Mercedes). That company petitioned the 
    agency to exclude from the elongation requirement seat belt 
    assemblies installed in conjunction with air bags.
        Mercedes was considering the use of a belt system that 
    incorporates a load-limiting device. A load-limiter is a seat belt 
    assembly component or feature that controls tension on the seat belt 
    to modulate the forces that are imparted to occupants restrained by 
    the belt assembly during a crash. These load-limiting systems are 
    intended to reduce head and upper torso injuries through increased 
    energy management.
        Mercedes indicated that the webbing in its belt system would 
    elongate beyond the limits that were specified in Standard No. 209. 
    However, Mercedes argued that this type of belt system should be 
    allowed in vehicles equipped with air bags since the two systems 
    used in conjunction with one another can be designed to achieve the 
    maximum reduction in head injuries and upper torso injuries.
        NHTSA adopted the exclusion requested by Mercedes in 1981. The 
    agency limited the exclusion to vehicles equipped with automatic 
    restraints since there were then no dynamic performance requirements 
    or injury criteria for manual belt systems used alone. See 46 FR 
    2618-19, January 12, 1981. Later, however, after it established 
    dynamic testing requirements for manual safety belt systems in 
    passenger cars and light trucks, the agency extended this exclusion 
    to permit the use of load limiters on all safety belts installed at 
    seating positions subject to dynamic testing. See 56 FR 15295, April 
    16, 1991.
        With respect to whether this exclusion should apply to vehicles 
    certified to the alternative sled test, the key point is that these 
    vehicles will continue to have to be certified to Standard No. 208's 
    full scale belted barrier crash test. Thus, safety belts will 
    continue to be subject to the same dynamic performance requirements 
    as before the depowering final rule was issued. The agency therefore 
    believes there is no reason why this exclusion should not be 
    available for vehicles certified to the alternative sled test, which 
    addresses unbelted, rather than belted, performance.
    
        The third interim final rule made modifications in the Hybrid III 
    test dummy used in Standard No. 208 to upgrade the dummy so that it 
    would be consistent with respect to the instrumentation specified in 
    the sled test protocol for measuring neck injury criteria. While the 
    sled test protocol specified use of a six-axis neck transducer, the 
    specifications for the Hybrid III dummy, set forth in Subpart E of Part 
    572, Anthropomorphic Test Devices, did not include that 
    instrumentation. This interim final rule was published in the Federal 
    Register (62 FR 27511) on May 20, 1997.
    
    II. Comments
    
    A. Exclusions From Certain Requirements of Standards No. 203 and 209
    
        NHTSA received four comments on the interim final rule concerning 
    exclusions from certain requirements of Standards No. 203 and 209, from 
    Advocates for Highway and Auto Safety (Advocates), the Insurance 
    Institute for Highway Safety (IIHS), Mitsubishi, and Volkswagen. None 
    of the commenters opposed the extension of the exclusions; however, 
    Advocates raised a number of issues which it believed required further 
    analysis.
        IIHS stated that it fully supports the amendment. That commenter 
    stated that the reasons for excluding the requirements regarding 
    steering controls systems (Standard No. 203) and belt elongation 
    (Standard No. 209) are just as applicable to vehicles certified to 
    Standard No. 208's unbelted sled test alternative as they are to 
    vehicles certified to the barrier crash test. IIHS stated that the 
    amendment should be retained as long as the sled test alternative is 
    available.
        Mitsubishi and Volkswagen also supported the interim final rule and 
    requested that the exclusions be available for as long as the unbelted 
    sled test exists.
        Advocates stated that it accepts that the extension of exemptions 
    from testing under Standards No. 203 and 209 are necessary in order to 
    ensure that depowering is not delayed. It also stated that it supports 
    depowering as a necessary temporary measure to improve the safety of 
    out-of-position occupants and does not want any delay in accomplishing 
    that goal.
        That organization argued, however, that the interim final rule 
    raises concerns about the collateral results of
    
    [[Page 45962]]
    
    depowering. It stated that the agency had not presented any engineering 
    results or safety analyses to establish that, if the exemptions for 
    crash tested vehicles are extended to vehicles certified by sled test, 
    there will be no diminution of the safety protection afforded to 
    occupants under the circumstances and conditions addressed in Standards 
    No. 203 and No. 209.
        With respect to Standard No. 203 protection for drivers from 
    vehicle steering columns, Advocates noted that the agency stated that 
    ``manufacturers do not know whether their vehicles would pass Standard 
    No. 203's requirements.'' That organization stated that in light of 
    this information, it does not understand how the agency can conclude 
    that ``the protection specified by Standard No. 203 is redundant to 
    that offered by depowered air bags.'' Advocates argued that regardless 
    of the rate at which the inflator powers the air bag, the agency is 
    obliged to ascertain facts and conduct engineering evaluations in order 
    to make a determination that Standard No. 203 has no application at all 
    in vehicles with driver-side air bags.
        As to seat belt elongation requirements under Standard No. 209, 
    Advocates stated that it understands the agency's rationale that safety 
    belt systems remain subject to dynamic performance requirements and 
    that the sled test applies to unbelted, rather than belted, performance 
    for occupant protection. That organization noted that the agency had 
    pointed out that the exclusion was originally provided on the basis 
    that air bags and load-limiter equipped seat belt systems ``used in 
    conjunction with one another can be designed to achieve maximum 
    reduction in head injuries and upper torso injuries.'' Advocates 
    argued, however, that the question that needs to be answered is what 
    effect depowering has on the combined performance of these occupant 
    protection systems for belted systems. Advocates stated that the 
    original exclusion most likely was granted in contemplation of the use 
    of full powered air bags meeting the 30 mph crash test and that, in 
    this situation as well, NHTSA is obliged to provide an engineering 
    analysis to prove that depowering has no deleterious effect on the 
    safety performance required under Standard No. 209.
        Advocates also argued that the agency should provide the public 
    with another opportunity to comment after it has conducted safety and 
    engineering analyses. It also expressed concern about the use of an 
    interim final rule, arguing that these issues should have been raised 
    in the depowering rulemaking.
    
    B. Special, Less Stringent Test Requirement for Standard No. 201
    
        NHTSA received only one comment on the interim final rule 
    concerning the special, less stringent test requirement for Standard 
    No. 201, from Advocates. That organization concurred with the amendment 
    subject to the exception for depowered air bags remaining temporary. 
    Advocates stated that it believes there is a potential for increased 
    numbers of serious head impact injuries as a result of depowering. It 
    stated that the agency lacked any test data or other information to 
    support the change on a permanent basis. Advocates also expressed 
    additional concerns about the making of regulatory changes by means of 
    interim final rules.
    
    C. Six-Axis Neck Transducer
    
        NHTSA received seven comments on the interim final rule amending 
    specifications for the Hybrid III dummy to include the six-axis neck 
    transducer.
        General Motors (GM), Ford, and IIHS supported making the changes 
    permanent. GM and Ford pointed out a typographical error in which 
    section 572.36(i)(8) identified a channel class of 1000 for femur 
    loads, instead of a channel class of 600.
        The other commenters, Nissan, Mercedes-Benz (Mercedes), Toyota, and 
    Mitsubishi, requested either that use of the six-axis neck transducer 
    be optional or that a longer period of time be provided before it 
    becomes mandatory.
        Nissan stated that there is not any need to require the six-axis 
    neck transducer for test requirements other than the sled test, since 
    the other tests do not include neck injury criteria. Given concerns 
    about the limited number of available six-axis transducers, that 
    company asked that the agency either limit application of the six-axis 
    neck transducer to the sled test or that it be optional for a period of 
    six months.
        Mitsubishi similarly argued that the six-axis neck transducer 
    should only be specified for the sled test. That company argued that 
    manufacturers should have the option of using the neck transducer 
    structural replacement, three-axis neck transducer, or six-axis 
    transducer for barrier testing.
        Mitsubishi noted that the agency had stated in the preamble to the 
    interim final rule that the six-axis transducer with appropriate head 
    modification is identical in mass, center of gravity location, and 
    rigidity compared to the three-axis neck transducer or neck transducer 
    replacement. That commenter argued, however, that it is concerned that 
    the modifications to the dummy to incorporate the six-axis transducers 
    might make it necessary for a manufacturer to re-test its vehicles, in 
    some cases, to be sure that are no unforeseeable differences in dummy 
    kinematics.
        Mitsubishi also argued that since the barrier test does not include 
    neck injury criteria, requiring the six-axis transducer on the Hybrid 
    III dummy for barrier testing is unnecessarily burdensome. That 
    commenter stated that should the agency nonetheless make the six-axis 
    transducer a permanent requirement for all Hybrid III dummies, a lead 
    time of at least one year should be provided.
        Mercedes stated that it believes there should be an interim period 
    of several years time where either a three-axis or six-axis neck 
    transducer may be used for the purpose of the sled test. Mercedes 
    stated that the three-axis neck transducer is sufficient for purposes 
    of measuring the neck injury criteria specified as part of Standard No. 
    208's sled test.
        Toyota made similar arguments to those of some of the other 
    manufacturers concerning use of either the three-axis or six-axis 
    transducer, and the need for lead time if the agency makes the six-axis 
    transducer mandatory. Toyota also stated that it conducted a neck 
    calibration test to investigate the influence of a change from the 
    three-axis neck transducer to a six-axis neck transducer. It stated 
    that data for both transducers are in the requirement corridor, but 
    there is a difference in moment value. That company stated that, as a 
    result, it does not know to what extent this difference affects the 
    Head Injury Criterion value. Toyota stated that it would therefore need 
    time to investigate this influence on its vehicles under development, 
    as well as to assess the need for design changes.
    
    III. Legislation Requiring Improved Air Bags
    
        Subsequent to the comment closing dates for the three interim final 
    rules at issue, Congress required the agency to conduct rulemaking to 
    improve air bags. The NHTSA Reauthorization Act of 1998 directs the 
    agency to issue, not later than September 1, 1998,
    
    a notice of proposed rulemaking to improve occupant protection for 
    occupants of different sizes, belted and unbelted, under Federal 
    Motor Vehicle Safety Standard No. 208, while minimizing the risk to 
    infants, children, and other occupants from injuries
    
    [[Page 45963]]
    
    and deaths caused by air bags, by means that include advanced air 
    bags.
    
        In a paragraph titled ``Coordination of Effective Dates,'' the Act 
    provides that the unbelted sled test option ``shall remain in effect 
    unless and until changed by [the final rule for improved air bags].'' 
    The Conference Report states that the current sled test certification 
    option remains in effect ``unless and until phased out according to the 
    schedule in the final rule.''
        This legislation is relevant to the three interim final rules at 
    issue in two primary ways. First, the agency originally adopted the 
    sled test alternative (to which the interim final rules apply) as a 
    temporary amendment with a specific termination date. That date has 
    been superseded by the provision of the legislation which specifies 
    that the sled test remains in effect unless it is changed by the final 
    rule for improved air bags. Second, while the agency already had plans 
    to thoroughly examine in rulemaking what occupant protection 
    requirements are appropriate for the future, this rulemaking will be 
    conducted according to a statutory mandate.
    
    IV. Agency Decision
    
        After carefully considering the comments, NHTSA has decided to make 
    permanent all of the interim final rules. The agency notes that the 
    term ``permanent,'' as used in this context, is a word of art. It 
    refers to the reissuance, after notice and comment, of a final rule 
    initially issued as an interim final rule. The use of the term with 
    respect to the final rules relating to the sled test does not mean that 
    the agency is deciding in this rulemaking to make the sled test 
    permanent. The agency will address the duration of the sled test itself 
    in the separate rulemaking on advanced air bags.
    
    A. Exclusions/Special Requirements Related to Standards No. 201, 203 
    and 209
    
        As indicated above, the only commenter which raised concerns about 
    the exclusions/special requirements related to Standards No. 201, 203 
    and 209 was Advocates. In responding to that organization's concerns, 
    NHTSA believes it is important to emphasize that each of these 
    exclusions/special requirements was adopted in the past because of 
    considerations related to safety and air bags generally. In particular:
         The agency adopted the special requirement in Standard No. 
    201 in 1991 primarily because of concerns that the existing Standard 
    No. 201 requirement created problems in designing top-mounted, upward-
    deploying passenger air bags.
         The agency adopted the Standard No. 203 exclusion in 1975 
    because that standard's existing requirement interfered with the 
    development of driver air bags.
         The agency adopted the Standard No. 209 exclusion 
    concerning belt system elongation in 1981 because the standard's 
    existing requirement prevented the use of belts that, as part of a 
    combined seat belt/air bag system, achieved the maximum reduction in 
    head injuries and upper torso injuries.
        None of these rationales varies depending on whether an air bag-
    equipped vehicle is certified to a barrier test or a sled test, and 
    Advocates has not provided any arguments or analysis suggesting 
    otherwise. Additional ``engineering analysis'' is not needed to make 
    this obvious point. Thus, the agency believes it is necessary to extend 
    the special requirements/exclusions to vehicles certified to the sled 
    test. Otherwise, the requirements of Standard No. 201 would create 
    problems in designing top-mounted, upward-deploying passenger air bags, 
    Standard No. 203 would interfere with the development of driver air 
    bags, and Standard No. 209 would prevent the use of belts that, as part 
    of a combined seat belt/air bag system, achieve the maximum reduction 
    in head injuries and upper torso injuries.
        NHTSA believes that Advocates' real concerns are with the potential 
    safety consequences related to depowering and with adoption of the 
    unbelted sled test, rather than with the special requirements/
    exclusions that were the subject of the interim final rules at issue. 
    However, this concern will be addressed by the upcoming rulemaking 
    concerning advanced air bags. As indicated above, NHTSA will shortly be 
    issuing, pursuant to a statutory mandate, ``a notice of proposed 
    rulemaking to improve occupant protection for occupants of different 
    sizes, belted and unbelted, under Federal Motor Vehicle Safety Standard 
    No. 208, while minimizing the risk to infants, children, and other 
    occupants from injuries and deaths caused by air bags, by means that 
    include advanced air bags.'' NHTSA Reauthorization Act of 1998. The 
    agency will thoroughly consider, as part of this rulemaking, what 
    occupant protection requirements are appropriate for the future, 
    including issues related to the unbelted sled test.
        As to Advocates' concerns about the use of interim final rules, the 
    agency agrees that this type of rulemaking procedure should only be 
    used where absolutely necessary, in accordance with statutory criteria. 
    The agency believes that the need to avoid delaying depowering 
    justified issuing the rules at issue on an interim basis.
        NHTSA notes that, as part of today's final rule, it is also 
    amending the provision at issue in Standard No. 201 to reflect an 
    updated reference in Standard No. 208.
    
    B. Six-Axis Neck Transducer
    
        NHTSA is also making final the amendments to Part 572 so that the 
    Hybrid III test dummy incorporates the six-axis neck transducer. The 
    agency is correcting the typographical error identified by GM and Ford.
        As noted earlier, the agency specified use of the six-axis neck 
    transducer as part of the final rule establishing the sled test 
    alternative, but needed to make a conforming amendment to Part 572 so 
    that the Hybrid III dummy incorporated that instrumentation. NHTSA 
    specified use of the six-axis neck transducer rather than the three-
    axis transducer because the three-axis transducer does not provide 
    information about the effects of off-axis loading that may occur in air 
    bag impacts and crash tests involving the dummy's rotational 
    kinematics.
        Those commenters which stated that the three-axis transducer could 
    be used to measure the neck injury criteria specified for Standard No. 
    208's unbelted sled test are correct. However, in specifying a test 
    procedure for measuring neck criteria, the agency believed it was 
    appropriate to specify the more advanced instrumentation. The six-axis 
    transducer has been available for about a decade and has been 
    extensively used by both the agency and industry. NHTSA has used the 
    six-axis transducer in its New Car Assessment Program and for nearly 
    all of its research and development tests.
        NHTSA also notes that, as part of its upcoming rulemaking 
    concerning advanced air bags, it may consider the adoption of more 
    advanced neck injury criteria than currently specified in Standard No. 
    208. Such criteria are already used for research purposes. Measurement 
    of the more advanced injury criteria may require the additional 
    information provided by the six-axis transducer.
        NHTSA disagrees that specification of the six-axis transducer is 
    burdensome. The agency will use that transducer in compliance testing. 
    However, manufacturers certifying compliance with the safety standards 
    are not required to follow exactly the compliance test procedures set 
    forth in the applicable standard. In fact, manufacturers are not even 
    required to
    
    [[Page 45964]]
    
    conduct any actual testing before certifying that their products comply 
    with applicable safety standards.
        To avoid liability for civil penalties in connection with any 
    noncompliance that may be determined to exist, manufacturers must 
    exercise ``due care'' to assure compliance and in making their 
    certification. It may be simplest for a manufacturer to establish that 
    it exercised ``due care'' if the manufacturer has conducted testing 
    that strictly followed the compliance test procedures set forth in the 
    standard. However, ``due care'' might also be shown using modified test 
    procedures if the modifications were not likely to have had a 
    significant impact on the test results.
        As discussed in the preamble to the May 1997 interim final rule, 
    the six-axis neck transducer with appropriate head modification is 
    identical in mass, center of gravity location, and rigidity with the 
    previously specified head that was equipped with either the neck 
    transducer structural replacement or the optionally available three-
    axis neck transducer. Moreover, the modifications in the Hybrid III 
    dummy necessary to accommodate the six-axis neck transducer were very 
    minor.
        This, coupled with the agency's experience in using the Hybrid III 
    dummy with the six-axis neck transducer, leads it to believe that use 
    of the six-axis transducer does not have any influence on measurements 
    of Standard No. 208's longstanding injury criteria, e.g., HIC. The 
    agency notes that while Toyota identified some difference in measuring 
    moment value, it did not present any data showing an effect on HIC. 
    Therefore, the agency believes there is no reason manufacturers could 
    not certify their vehicles based on tests using the dummy with the 
    three-axis neck transducer or its structural replacement, with the 
    possible exception (depending on the specific circumstances) of the 
    neck criteria for the sled test.
        Some commenters suggested that the rule specify dummy neck options, 
    which would result in multiple dummy designs. For reasons discussed 
    earlier, this is not necessary. Reiterating the most significant 
    reasons, the agency has stated that it will test with the six-axis load 
    cell, the dummy changes to accomplish this change are simple to 
    implement, there is no indication that dummy HIC data are affected by 
    this neck configuration, and manufacturers are not required to use the 
    six-axis load cell.
        Moreover, NHTSA observes that the manufacturer comments are now 
    over a year old. Thus, the amount of time requested by some of the 
    manufacturers for procuring and evaluating the six-axis neck 
    transducers has already passed. In the past year, vehicle manufacturers 
    and the agency have had considerable additional experience in this 
    area. The agency is not aware of any application or functional problems 
    that have resulted from specifying use of the six-axis transducer.
    
    IV. Effective Date
    
        The effective date for today's amendments is September 1, 1998. The 
    agency has selected this date because, while the amendments are already 
    in effect as interim final rules, some of them would expire on 
    September 1, 1998 in the absence of today's final rule.
    
    V. Regulatory Analyses and Notices
    
    A. Executive Order 12866 and DOT Regulatory Policies and Procedures
    
        NHTSA has considered the impact of this rulemaking action under 
    E.O. 12866 and the Department of Transportation's regulatory policies 
    and procedures. This rulemaking document was not reviewed under E.O. 
    12866, ``Regulatory Planning and Review.'' This action has been 
    determined to be ``nonsignificant'' under the Department of 
    Transportation's regulatory policies and procedures.
        As to the exclusions/special requirements related to Standards No. 
    201, 203 and 209, the amendments do not impose any new requirements, 
    but simply ensure that the vehicle manufacturers do not face design 
    impediments with respect to air-bag-equipped vehicles certified to the 
    unbelted sled test that they do not face for air-bag-equipped vehicles 
    certified to the unbelted barrier test. As to the amendments related to 
    the Hybrid III test dummy, the amendments do not require any vehicle 
    design changes. Instead, they only require minor modifications in the 
    test dummies used to evaluate a vehicle's compliance with Standard No. 
    208. The incremental costs associated with procuring six axis neck 
    transducers, where manufacturers do not already have such transducers, 
    represent a negligible cost impact for vehicles. The agency concludes 
    that the impacts of the amendments are so minimal that a full 
    regulatory evaluation is not required.
    
    B. Regulatory Flexibility Act
    
        NHTSA has also considered the impacts of this final rule under the 
    Regulatory Flexibility Act. I hereby certify that this rule does not 
    have a significant economic impact on a substantial number of small 
    entities.
        As indicated above, as to the exclusions/special requirements 
    related to Standards No. 201, 203 and 209, the amendments do not impose 
    any new requirements but simply ensure that the vehicle manufacturers 
    do not face design impediments with respect to air-bag-equipped 
    vehicles certified to the unbelted sled test that they do not face for 
    air-bag-equipped vehicles certified to the unbelted barrier test.
        As to the amendments related to the Hybrid III test dummy, the 
    amendments do not require any vehicle design changes but instead only 
    specify minor modifications in the test dummies used to evaluate a 
    vehicle's compliance with Standard No. 208. Further, the costs 
    associated with the amendments are so minor that they will not have any 
    effect on vehicle prices. Therefore, small organizations and small 
    governmental units are not affected in their capacity as purchasers of 
    vehicles.
    
    C. Paperwork Reduction Act
    
        In accordance with the Paperwork Reduction Act of 1980 (P.L. 96-
    511), there are no requirements for information collection associated 
    with this rule.
    
    D. National Environmental Policy Act
    
        NHTSA has also analyzed this rule under the National Environmental 
    Policy Act and determined that it will not have a significant impact on 
    the human environment.
    
    E. Executive Order 12612 (Federalism)
    
        NHTSA has analyzed this rule in accordance with the principles and 
    criteria contained in E.O. 12612, and has determined that this rule 
    will not have significant federalism implications to warrant the 
    preparation of a Federalism Assessment.
    
    F. Civil Justice Reform
    
        This rule does not have any retroactive effect. Under 49 U.S.C. 
    30103, whenever a Federal motor vehicle safety standard is in effect, a 
    State may not adopt or maintain a safety standard applicable to the 
    same aspect of performance which is not identical to the Federal 
    standard, except to the extent that the state requirement imposes a 
    higher level of performance and applies only to vehicles procured for 
    the State's use. 49 U.S.C. 30161 sets forth a procedure for judicial 
    review of final rules establishing, amending or revoking Federal motor 
    vehicle safety standards. That section does not require submission of a 
    petition for reconsideration or other administrative proceedings before 
    parties may file suit in court.
    
    [[Page 45965]]
    
    List of Subjects
    
    49 CFR Part 571
    
        Imports, Motor vehicle safety, Motor vehicles, Rubber and rubber 
    products, Tires.
    
    49 CFR Part 572
    
        Motor vehicle safety.
    
        In consideration of the foregoing, 49 CFR Chapter V is amended as 
    follows:
    
    PART 571--FEDERAL MOTOR VEHICLE SAFETY STANDARDS
    
        1. The authority citation for part 571 of Title 49 continues to 
    read as follows:
    
        Authority: 49 U.S.C. 322, 30111, 30115, 30117, and 30166; 
    delegation of authority at 49 CFR 1.50.
    
        2. Section 571.201 is amended by revising S5.1(b) to read as 
    follows:
    
    
    Sec. 571.201  Standard No. 201; Occupant protection in interior impact.
    
    * * * * *
        S5.1 * * *
        (b) A relative velocity of 19 kilometers per hour for vehicles that 
    meet the occupant crash protection requirements of S5.1 of 49 CFR 
    571.208 by means of inflatable restraint systems and meet the 
    requirements of S4.1.5.1(a)(3) by means of a Type 2 seat belt assembly 
    at the right front designated seating position, the deceleration of the 
    head form shall not exceed 80 g continuously for more than 3 
    milliseconds.
    * * * * *
        3. Section 571.208 is amended by revising the last sentence of S3 
    to read as follows:
    
    
    Sec. 571.208  Standard No. 208; Occupant crash protection.
    
    * * * * *
        S3. * * * Compliance with S13 shall, for purposes of Standards No. 
    201, 203 and 209, be deemed as compliance with the unbelted frontal 
    barrier requirements of S5.1 of this section.
    * * * * *
        The interim final rule amending 49 CFR part 572 which was published 
    at 62 FR 27514 on May 20, 1997 is adopted as a final rule with the 
    following change:
    
    PART 572--ANTHROPOMORPHIC TEST DEVICES
    
        4. The authority citation for Part 572 of Title 49 continues to 
    read as follows:
    
        Authority: 49 U.S.C. 322, 30111, 30115, 30117, and 30166; 
    delegation of authority at 49 CFR 1.50.
    
    Subpart E--Hybrid III Test Dummy
    
        5. Section 572.36 is amended by revising paragraph (i)(8) to read 
    as follows:
    
    
    Sec. 572.36  Test conditions and instrumentation.
    
    * * * * *
        (i) * * *
    
    (8) Femur Force--Class 600
    
    * * * * *
        Issued: August 25, 1998.
    Ricardo Martinez,
    Administrator.
    [FR Doc. 98-23240 Filed 8-27-98; 8:45 am]
    BILLING CODE 4910-59-P
    
    
    

Document Information

Published:
08/28/1998
Department:
National Highway Traffic Safety Administration
Entry Type:
Rule
Action:
Final rule.
Document Number:
98-23240
Pages:
45959-45965 (7 pages)
Docket Numbers:
Docket No. NHTSA-98-4358
PDF File:
98-23240.pdf
CFR: (3)
49 CFR 571.201
49 CFR 571.208
49 CFR 572.36