98-20679. Airworthiness Directives; Boeing Model 747 Series Airplanes  

  • [Federal Register Volume 63, Number 148 (Monday, August 3, 1998)]
    [Rules and Regulations]
    [Pages 41184-41186]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 98-20679]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 98-NM-210-AD; Amendment 39-10689; AD 98-16-13]
    RIN 2120-AA64
    
    
    Airworthiness Directives; Boeing Model 747 Series Airplanes
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule; request for comments.
    
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    SUMMARY: This amendment adopts a new airworthiness directive (AD) that 
    is applicable to certain Boeing Model 747 series airplanes. This action 
    requires a one-time inspection for missing fasteners of the splice 
    fitting of the forward inner chord of the Body Station (BS) 2598 
    bulkhead; and corrective actions, if necessary. This amendment is 
    prompted by a report that fasteners were missing from the splice 
    fitting of the forward inner chord. The actions specified in this AD 
    are intended to prevent accelerated fatigue cracking of the inner 
    chords of the BS 2598 bulkhead, which could result in inability of the 
    structure to carry horizontal stabilizer flight loads, and consequent 
    reduced controllability of the airplane.
    
    DATES: Effective August 18, 1998.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of August 18, 1998.
        Comments for inclusion in the Rules Docket must be received on or 
    before October 2, 1998.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), Transport Airplane Directorate, ANM-114, 
    Attention: Rules Docket No. 98-NM-210-AD, 1601 Lind Avenue, SW., 
    Renton, Washington 98055-4056.
        The service information referenced in this AD may be obtained from 
    Boeing Commercial Airplane Group, P.O. Box 3707, Seattle, Washington 
    98124-2207. This information may be examined at the FAA, Transport 
    Airplane Directorate, 1601 Lind Avenue, SW., Renton, Washington; or at 
    the Office of
    
    [[Page 41185]]
    
    the Federal Register, 800 North Capitol Street, NW., suite 700, 
    Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Bob Breneman, Aerospace Engineer, 
    Airframe Branch, ANM-120S, FAA, Transport Airplane Directorate, Seattle 
    Aircraft Certification Office, 1601 Lind Avenue, SW., Renton, 
    Washington 98055-4056; telephone (425) 227-2776; fax (425) 227-1181.
    
    SUPPLEMENTARY INFORMATION: The FAA has received a report indicating 
    that fasteners were missing from the splice fitting of the forward 
    inner chord of the Body Station (BS) 2598 bulkhead on a Boeing Model 
    747 series airplane. The fasteners missing from the splice fitting 
    resulted in accelerated initiation and propagation of fatigue cracking 
    of both the forward and aft inner chords of the BS 2598 bulkhead. A 
    0.2-inch crack was found in the forward inner chord, and a 3.0-inch 
    horizontal crack and a 1.0-inch vertical crack were found in the aft 
    inner chord. Such fatigue cracking, if not corrected, could result in 
    inability of the structure to carry horizontal stabilizer flight loads, 
    and consequent reduced controllability of the airplane.
        As a result of the report of missing fasteners, Boeing requested 
    that operators perform inspections on a limited number of delivered 
    airplanes. Sixteen airplanes were inspected, including ten that had 
    been delivered at approximately the same time as the airplane on which 
    cracks were found. The fasteners were found to be installed on all 16 
    of those airplanes. However, Boeing has not been able to provide 
    justification to limit the inspection for missing fasteners to a 
    specific group of airplanes, so this AD requires an inspection for 
    missing fasteners on all Boeing Model 747 series airplanes that have 
    been delivered.
    
    Explanation of Relevant Service Information
    
        The FAA has reviewed and approved Boeing Alert Service Bulletin 
    747-53A2423, dated June 11, 1998, which describes procedures for a one-
    time visual inspection for missing fasteners of the splice fitting of 
    the forward inner chord of the BS 2598 bulkhead; and corrective 
    actions, if any fasteners are missing. The corrective actions include 
    performing a detailed visual inspection and a high frequency eddy 
    current inspection for cracking of the forward and aft inner chords of 
    the BS 2598 bulkhead, on the left and right sides of the airplane; 
    repair, if necessary; and installation of the fasteners.
    
    Explanation of the Requirements of the Rule
    
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other airplanes of the same type design, this AD is 
    being issued to prevent accelerated fatigue cracking of the inner 
    chords of the BS 2598 bulkhead, which could result in inability of the 
    structure to carry horizontal stabilizer flight loads, and consequent 
    reduced controllability of the airplane. This AD requires 
    accomplishment of the actions specified in the alert service bulletin 
    described previously, except as discussed below. This AD also requires 
    that operators report results of inspection findings (findings of 
    missing fasteners only) to the FAA.
    
    Interim Action
    
        This is considered to be interim action. There have been other 
    reports of fatigue cracking of the inner chords of the BS 2598 
    bulkhead, as well as cracking of repair angles that were installed to 
    correct cracks that were detected previously in the inner chords of the 
    bulkhead. The FAA is currently considering additional rulemaking to 
    further address the unsafe condition of fatigue cracking in the inner 
    chords of the BS 2598 bulkhead. However, the planned compliance time 
    for the corrective actions is sufficiently long so that notice and 
    opportunity for prior public comment will be practicable.
    
    Differences Between This Rule and Alert Service Bulletin
    
        Operators should note that the statement of effectivity in the 
    alert service bulletin does not include the Boeing Model 747 series 
    airplane having line position 1155. That airplane is currently in 
    storage and has not been delivered. Boeing is under contract to 
    accomplish any required inspections prior to delivery of the airplane. 
    Therefore, the applicability statement of this AD includes this 
    airplane.
        Operators also should note that, although the alert service 
    bulletin specifies that the manufacturer may be contacted for 
    disposition of certain repair conditions, this AD requires the repair 
    of those conditions to be accomplished in accordance with Boeing 747 
    Structural Repair Manual (SRM) 53-10-04, Figure 72; or Boeing 747SP SRM 
    53-19-02, Figure 41; as applicable; or in accordance with a method 
    approved by the FAA.
    
    Determination of Rule's Effective Date
    
        Since a situation exists that requires the immediate adoption of 
    this regulation, it is found that notice and opportunity for prior 
    public comment hereon are impracticable, and that good cause exists for 
    making this amendment effective in less than 30 days.
    
    Comments Invited
    
        Although this action is in the form of a final rule that involves 
    requirements affecting flight safety and, thus, was not preceded by 
    notice and an opportunity for public comment, comments are invited on 
    this rule. Interested persons are invited to comment on this rule by 
    submitting such written data, views, or arguments as they may desire. 
    Communications shall identify the Rules Docket number and be submitted 
    in triplicate to the address specified under the caption ADDRESSES. All 
    communications received on or before the closing date for comments will 
    be considered, and this rule may be amended in light of the comments 
    received. Factual information that supports the commenter's ideas and 
    suggestions is extremely helpful in evaluating the effectiveness of the 
    AD action and determining whether additional rulemaking action would be 
    needed.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the rule that might 
    suggest a need to modify the rule. All comments submitted will be 
    available, both before and after the closing date for comments, in the 
    Rules Docket for examination by interested persons. A report that 
    summarizes each FAA-public contact concerned with the substance of this 
    AD will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this rule must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 98-NM-210-AD.'' The postcard will be date stamped and 
    returned to the commenter.
    
    Regulatory Impact
    
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        The FAA has determined that this regulation is an emergency 
    regulation that must be issued immediately to correct an unsafe 
    condition in aircraft,
    
    [[Page 41186]]
    
    and that it is not a ``significant regulatory action'' under Executive 
    Order 12866. It has been determined further that this action involves 
    an emergency regulation under DOT Regulatory Policies and Procedures 
    (44 FR 11034, February 26, 1979). If it is determined that this 
    emergency regulation otherwise would be significant under DOT 
    Regulatory Policies and Procedures, a final regulatory evaluation will 
    be prepared and placed in the Rules Docket. A copy of it, if filed, may 
    be obtained from the Rules Docket at the location provided under the 
    caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    98-16-13  Boeing: Amendment 39-10689. Docket 98-NM-210-AD.
    
        Applicability: Model 747 series airplanes, line positions 1 
    through 1157; certificated in any category.
    
        Note 1: This AD applies to each airplane identified in the 
    preceding applicability provision, regardless of whether it has been 
    modified, altered, or repaired in the area subject to the 
    requirements of this AD. For airplanes that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must request approval for an 
    alternative method of compliance in accordance with paragraph (c) of 
    this AD. The request should include an assessment of the effect of 
    the modification, alteration, or repair on the unsafe condition 
    addressed by this AD; and, if the unsafe condition has not been 
    eliminated, the request should include specific proposed actions to 
    address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent accelerated fatigue cracking of the inner chords of 
    the Body Station (BS) 2598 bulkhead, which could result in inability 
    of the structure to carry horizontal stabilizer flight loads, and 
    consequent reduced controllability of the airplane; accomplish the 
    following:
        (a) Prior to the accumulation of 8,000 total flight cycles, or 
    within 90 days after the effective date of this AD, whichever occurs 
    later, perform a one-time visual inspection for missing fasteners of 
    the splice fitting of the forward inner chord of the BS 2598 
    bulkhead, on the left and right sides of the airplane, in accordance 
    with Boeing Alert Service Bulletin 747-53A2423, dated June 11, 1998.
        (1) If all fasteners are present, no further action is required 
    by this AD.
        (2) If any fastener is missing, prior to further flight, 
    accomplish a detailed visual inspection and a high frequency eddy 
    current inspection to detect cracking of the forward and aft inner 
    chords of the BS 2598 bulkhead, on the left and right sides of the 
    airplane; in accordance with the alert service bulletin.
        (i) If no cracking is detected, prior to further flight, install 
    the fasteners, in accordance with the alert service bulletin.
        (ii) If any cracking is detected, prior to further flight, 
    repair the cracking and install the fasteners, in accordance with 
    Boeing 747 Structural Repair Manual (SRM) 53-10-04, Figure 72, or 
    Boeing 747SP SRM 53-19-02, Figure 41; as applicable; or repair in 
    accordance with a method approved by the Manager, Seattle Aircraft 
    Certification Office (ACO), FAA, Transport Airplane Directorate.
        (b) Within 10 days after accomplishing the inspection required 
    by paragraph (a) of this AD, submit a report of the inspection 
    results (findings of missing fasteners only) to the Manager, Seattle 
    Manufacturing Inspection District Office, FAA, Transport Airplane 
    Directorate, 2500 East Valley Road, suite C-2, Renton, Washington 
    98055-4056; fax (425) 227-1181. Information collection requirements 
    contained in this regulation have been approved by the Office of 
    Management and Budget (OMB) under the provisions of the Paperwork 
    Reduction Act of 1980 (44 U.S.C. 3501 et seq.) and have been 
    assigned OMB Control Number 2120-0056.
        (c) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Seattle ACO. Operators shall submit 
    their requests through an appropriate FAA Principal Maintenance 
    Inspector, who may add comments and then send it to the Manager, 
    Seattle ACO.
    
        Note 2: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Seattle ACO.
    
        (d) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the airplane to a location where 
    the requirements of this AD can be accomplished.
        (e) Except as provided by paragraph (a)(2)(ii) of this AD, the 
    actions shall be done in accordance with Boeing Alert Service 
    Bulletin 747-53A2423, dated June 11, 1998. This incorporation by 
    reference was approved by the Director of the Federal Register in 
    accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be 
    obtained from Boeing Commercial Airplane Group, P.O. Box 3707, 
    Seattle, Washington 98124-2207. Copies may be inspected at the FAA, 
    Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, 
    Washington; or at the Office of the Federal Register, 800 North 
    Capitol Street, NW., suite 700, Washington, DC.
        (f) This amendment becomes effective on August 18, 1998.
    
        Issued in Renton, Washington, on July 27, 1998.
    S.R. Miller,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service.
    [FR Doc. 98-20679 Filed 7-31-98; 8:45 am]
    BILLING CODE 4910-13-U
    
    
    

Document Information

Effective Date:
8/18/1998
Published:
08/03/1998
Department:
Federal Aviation Administration
Entry Type:
Rule
Action:
Final rule; request for comments.
Document Number:
98-20679
Dates:
Effective August 18, 1998.
Pages:
41184-41186 (3 pages)
Docket Numbers:
Docket No. 98-NM-210-AD, Amendment 39-10689, AD 98-16-13
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
98-20679.pdf
CFR: (1)
14 CFR 39.13