96-22772. Airworthiness Directives; AlliedSignal Inc. TFE731 Series Turbofan Engines  

  • [Federal Register Volume 61, Number 177 (Wednesday, September 11, 1996)]
    [Rules and Regulations]
    [Pages 47806-47808]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 96-22772]
    
    
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    DEPARTMENT OF TRANSPORTATION
    14 CFR Part 39
    
    [Docket No. 95-ANE-55; Amendment 39-9737; AD 96-18-13]
    RIN 2120-AA64
    
    
    Airworthiness Directives; AlliedSignal Inc. TFE731 Series 
    Turbofan Engines
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule.
    
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    SUMMARY: This amendment adopts a new airworthiness directive (AD), 
    applicable to AlliedSignal Inc. (formerly Garrett Engine Division) 
    TFE731 series turbofan engines, that requires removing certain fan 
    rotor disks from service in accordance with a drawdown schedule, and 
    would establish new fan rotor disk life limits. This amendment is 
    prompted after additional analyses revealed that stress levels in the 
    fan rotor disk dovetail slots for the applicable engine models are 
    higher than initially calculated. The actions specified by this AD are 
    intended to prevent uncontained failure of the fan rotor disk due to 
    fatigue cracking in the dovetail slots, which can result in inflight 
    engine shutdowns, severe secondary damage, and fan rotor assembly 
    separation from the engine.
    
    DATES: Effective November 12, 1996.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of November 12, 1996.
    
    ADDRESSES: The service information referenced in this AD may be 
    obtained from AlliedSignal Aerospace, Attn: Data Distribution, M/S 64-
    3/2101-201, P.O. Box 29003, Phoenix, AZ 85038-9003; telephone (602) 
    365-2493, fax (602) 365-5577. This information may be examined at the 
    Federal Aviation Administration (FAA), New England Region, Office of 
    the Assistant Chief Counsel, 12 New England Executive Park, Burlington, 
    MA; or at the Office of the Federal Register, 800 North Capitol Street, 
    NW., suite 700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Joseph Costa, Aerospace Engineer, Los 
    Angeles Aircraft Certification Office, FAA, Transport Airplane 
    Directorate, 3960 Paramount Blvd., Lakewood, CA 90712-4137; telephone 
    (310) 627-5246; fax (310) 627-5210.
    
    SUPPLEMENTARY INFORMATION: A proposal to amend part 39 of the Federal 
    Aviation Regulations (14 CFR part 39) to include an airworthiness 
    directive (AD) that is applicable to AlliedSignal Inc. (formerly 
    Garrett Engine Division) TFE731 series turbofan engines was published 
    in the Federal Register on March 22, 1996 (61 FR 11790). That action 
    proposed to require removing certain fan rotor disks from service in 
    accordance with a drawdown schedule and would establish new fan rotor 
    disk life limits in accordance with AlliedSignal Engines Alert Service 
    Bulletin (ASB) No. TFE731-A72-3569, dated May 31, 1995, and ASB No. 
    TFE731-A72-3570, dated May 31, 1995.
        Interested persons have been afforded an opportunity to participate 
    in the making of this amendment. No comments were received on the 
    proposal or the FAA's determination of the cost to the public. The FAA 
    has determined that air safety and the public interest require the 
    adoption of the rule as proposed.
        There are approximately 5,000 engines of the affected design in the 
    worldwide fleet. The FAA estimates that 2,500 engines installed on 
    aircraft of U.S. registry will be affected by this AD, that it will 
    take approximately 16 work hours per engine to accomplish the required 
    actions, and that the average labor rate is $60 per work hour. Based on 
    these figures, the total cost impact of the AD on U.S. operators is 
    estimated to be $2,400,000.
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various
    
    [[Page 47807]]
    
    levels of government. Therefore, in accordance with Executive Order 
    12612, it is determined that this final rule does not have sufficient 
    federalism implications to warrant the preparation of a Federalism 
    Assessment.
        For the reasons discussed above, I certify that this action (1) is 
    not a ``significant regulatory action'' under Executive Order 12866; 
    (2) is not a ``significant rule'' under DOT Regulatory Policies and 
    Procedures (44 FR 11034, February 26, 1979); and (3) will not have a 
    significant economic impact, positive or negative, on a substantial 
    number of small entities under the criteria of the Regulatory 
    Flexibility Act. A final evaluation has been prepared for this action 
    and it is contained in the Rules Docket. A copy of it may be obtained 
    from the Rules Docket at the location provided under the caption 
    ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air Transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 USC 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    96-18-13 AlliedSignal Inc.: Amendment 39-9737. Docket 95-ANE-55.
    
        Applicability: AlliedSignal Inc. (formerly Garrett Engine 
    Division) Models TFE731-2, -2A, -3, -3A, -3AR, -3B, -3BR, -3C, -3CR, 
    -3D, -3DR, -3R, and -4R turbofan engines, installed on, but not 
    limited to the following aircraft: Avions Marcel Dassault Falcon 10, 
    50, 100 series; Learjet 31, 35, 36, and 55 series; Lockheed-Georgia 
    1329-23 and -25 series; Israel Aircraft Industries 1124 series and 
    1125 Westwind series; Cessna Model 650, Citations III, VI, and VII; 
    Raytheon British Aerospace HS-125 series; and Sabreliner NA-265-65.
    
        Note: This airworthiness directive (AD) applies to each engine 
    identified in the preceding applicability provision, regardless of 
    whether it has been modified, altered, or repaired in the area 
    subject to the requirements of this AD. For engines that have been 
    modified, altered, or repaired so that the performance of the 
    requirements of this AD is affected, the owner/operator must request 
    approval for an alternative method of compliance in accordance with 
    paragraph (d) of this AD. The request should include an assessment 
    of the effect of the modification, alteration, or repair on the 
    unsafe condition addressed by this AD; and, if the unsafe condition 
    has not been eliminated, the request should include specific 
    proposed actions to address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent uncontained failure of the fan rotor disk due to 
    fatigue cracking in the dovetail slots, which can result in inflight 
    engine shutdowns, severe secondary damage, and fan rotor assembly 
    separation from the engine, accomplish the following:
        (a) For engines equipped with fan rotor disks, part numbers (P/
    N's) 3072162-5, 3073436-5, 3073539-(All), and 3074529-(All), where 
    (All) denotes any dash number, remove fan rotor disks from service 
    and install a serviceable disk in accordance with the Accomplishment 
    Instructions of AlliedSignal Engines Alert Service Bulletin (ASB) 
    No. TFE731-A72-3569, dated May 31, 1995, as required by the 
    following schedule:
    
    ------------------------------------------------------------------------
                                                 Required fan rotor disk    
     Fan rotor disk cycles since new (CSN)       retirement (remove from    
        on the effective date of this AD                 service)           
    ------------------------------------------------------------------------
    3,600 or less..........................  Not to exceed the new life     
                                              limit of 4,100 CSN.           
    3,601 to 5,500.........................  Within the next 500 cycles     
                                              after the effective date of   
                                              this AD or prior to reaching  
                                              5,700 CSN, whichever occurs   
                                              first.                        
    5,501 or greater.......................  Within the next 200 cycles     
                                              after the effective date of   
                                              this AD, not to exceed 7,100  
                                              CSN.                          
    ------------------------------------------------------------------------
    
        (b) For engines equipped with fan rotor disks, P/N 3072816-
    (All), where (All) denotes any dash number, remove fan rotor disks 
    from service and install a serviceable disk in accordance with 
    Accomplishment Instructions of AlliedSignal Engines ASB No. TFE731-
    A72-3570, dated May 31, 1995, as required by the following schedule:
    
    ------------------------------------------------------------------------
                                                 Required fan rotor disk    
      Fan rotor disk CSN on the effective        retirement (remove from    
                date of this AD                          service)           
    ------------------------------------------------------------------------
    3,850 or less..........................  Not to exceed the new life     
                                              limit of 4,600 CSN.           
    3,851 to 6,000.........................  Within the next 750 cycles     
                                              after the effective date of   
                                              this AD, or prior to reaching 
                                              6,500 CSN, whichever occurs   
                                              first.                        
    6,001 or greater.......................  Within the next 500 cycles     
                                              after the effective date of   
                                              this AD, not to exceed 10,000 
                                              CSN.                          
    ------------------------------------------------------------------------
    
        (c) A serviceable part is one that has not exceeded the life 
    limits established by this AD.
        (d) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Los Angeles Aircraft Certification 
    Office. The request should be forwarded through an appropriate FAA 
    Principal Maintenance Inspector, who may add comments and then send 
    it to the Manager, Los Angeles Aircraft Certification Office.
    
        Note: Information concerning the existence of approved 
    alternative methods of compliance with this airworthiness directive, 
    if any, may be obtained from the Los Angeles Aircraft Certification 
    Office.
    
        (e) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the aircraft to a location where 
    the requirements of this AD can be accomplished.
        (f) The actions required by this AD shall be done in accordance 
    with the following AlliedSignal Engines ASBs:
    
    ----------------------------------------------------------------------------------------------------------------
                  Document No.                    Pages                 Revision                      Date          
    ----------------------------------------------------------------------------------------------------------------
    TFE731-A72-3569........................             1-8  Original                       May 31, 1995.           
    Total Pages: 8.                          ..............  .............................  ........................
    TFE731-A72-3570........................             1-8  Original                       May 31, 1995.           
    Total Pages: 8.                                                                                                 
    ----------------------------------------------------------------------------------------------------------------
    
    This incorporation by reference was approved by the Director of the 
    Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 
    51. Copies may be obtained from AlliedSignal Aerospace, Attn: Data 
    Distribution, M/S 64-3/2101-201, P.O. Box
    
    [[Page 47808]]
    
    29003, Phoenix, AZ 85038-9003; telephone (602) 365-2493, fax (602) 
    365-5577. Copies may be inspected at the FAA, New England Region, 
    Office of the Assistant Chief Counsel, 12 New England Executive 
    Park, Burlington, MA; or at the Office of the Federal Register, 800 
    North Capitol Street NW., suite 700, Washington, DC.
        (g) This amendment becomes effective on November 12, 1996.
    
        Issued in Burlington, Massachusetts, on August 26, 1996.
    Jay J. Pardee,
    Manager, Engine and Propeller Directorate, Aircraft Certification 
    Service.
    [FR Doc. 96-22772 Filed 9-10-96; 8:45 am]
    BILLING CODE 4910-13-U
    
    
    

Document Information

Effective Date:
11/12/1996
Published:
09/11/1996
Department:
Transportation Department
Entry Type:
Rule
Action:
Final rule.
Document Number:
96-22772
Dates:
Effective November 12, 1996.
Pages:
47806-47808 (3 pages)
Docket Numbers:
Docket No. 95-ANE-55, Amendment 39-9737, AD 96-18-13
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
96-22772.pdf
CFR: (1)
14 CFR 39.13