96-23444. Airworthiness Directives; Boeing Model 737-300, -400, and -500 Series Airplanes  

  • [Federal Register Volume 61, Number 179 (Friday, September 13, 1996)]
    [Proposed Rules]
    [Pages 48435-48437]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 96-23444]
    
    
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    DEPARTMENT OF TRANSPORTATION
    14 CFR Part 39
    
    [Docket No. 96-NM-156-AD]
    RIN 2120-AA64
    
    
    Airworthiness Directives; Boeing Model 737-300, -400, and -500 
    Series Airplanes
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Notice of proposed rulemaking (NPRM).
    
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    [[Page 48436]]
    
    SUMMARY: This document proposes the adoption of a new airworthiness 
    directive (AD) that is applicable to certain Boeing Model 737-300, -
    400, and -500 series airplanes. This proposal would require 
    modification of the system that detects a loss of tension in the cable 
    controlling the flaps by removing the shim from behind the bracket for 
    the proximity switch; and by trimming this bracket. This proposal is 
    prompted by reports that the bracket could impair the movement of a 
    pulley arm mechanism, ultimately preventing the detection system from 
    operating. The actions specified by the proposed AD are intended to 
    prevent such impairment, which could result in movement of the flaps 
    without action by the pilot, and ultimately cause reduced 
    controllability of the airplane.
    
    DATES: Comments must be received by October 24, 1996.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), Transport Airplane Directorate, ANM-103, 
    Attention: Rules Docket No. 96-NM-156-AD, 1601 Lind Avenue, SW., 
    Renton, Washington 98055-4056. Comments may be inspected at this 
    location between 9:00 a.m. and 3:00 p.m., Monday through Friday, except 
    Federal holidays.
        The service information referenced in the proposed rule may be 
    obtained from Boeing Commercial Airplane Group, P.O. Box 3707, Seattle, 
    Washington 98124-2207. This information may be examined at the FAA, 
    Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, 
    Washington.
    
    FOR FURTHER INFORMATION CONTACT: Kristin Larson, Aerospace Engineer, 
    Systems and Equipment Branch, ANM-130S, FAA, Seattle Aircraft 
    Certification Office, 1601 Lind Avenue, SW., Renton, Washington; 
    telephone (206) 227-1760; fax (206) 227-1181.
    
    SUPPLEMENTARY INFORMATION:
    
    Comments Invited
    
        Interested persons are invited to participate in the making of the 
    proposed rule by submitting such written data, views, or arguments as 
    they may desire. Communications shall identify the Rules Docket number 
    and be submitted in triplicate to the address specified above. All 
    communications received on or before the closing date for comments, 
    specified above, will be considered before taking action on the 
    proposed rule. The proposals contained in this notice may be changed in 
    light of the comments received.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the proposed rule. All 
    comments submitted will be available, both before and after the closing 
    date for comments, in the Rules Docket for examination by interested 
    persons. A report summarizing each FAA-public contact concerned with 
    the substance of this proposal will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 96-NM-156-AD.'' The postcard will be date stamped and 
    returned to the commenter.
    
    Availability of NPRMs
    
        Any person may obtain a copy of this NPRM by submitting a request 
    to the FAA, Transport Airplane Directorate, ANM-103, Attention: Rules 
    Docket No. 96-NM-156-AD, 1601 Lind Avenue, SW., Renton, Washington 
    98055-4056.
    
    Discussion
    
        The FAA has received reports of a discrepancy identified in the 
    system that detects a loss of tension in the cable controlling the 
    flaps (hereinafter called ``the detection system''), which is installed 
    on certain Boeing Model 737-300, -400 and -500 series airplanes. Should 
    an uncontained engine failure result in severing of the cable, this 
    system detects the resultant loss of tension in the cable and turns off 
    the hydraulic power that operates the flaps. Consequently, the flaps 
    remain in the position in which they had been set prior to engine 
    failure.
        A loss of tension in the cable causes a pulley arm mechanism in the 
    detection system to move a magnet away from the proximity switch. This 
    enables the switch to provide a ground to the relay that supplies 
    electrical power for closing a bypass valve. When this valve is closed, 
    hydraulic power to the flap power unit is turned off.
        An analysis of the detection system, performed by the manufacturer, 
    showed that the pulley arm mechanism may not have sufficient clearance 
    to move the magnet far enough from the proximity switch to activate the 
    system. This condition, if not corrected, could cause movement of the 
    flaps without action by the pilot, and ultimately could reduce the 
    pilot's ability to control the airplane.
    
    Explanation of Relevant Service Information
    
        The FAA has reviewed and approved Boeing Alert Service Bulletin 
    737-27A1199, dated June 20, 1996, which describes procedures for 
    removing a shim, if installed, from behind the proximity switch; and 
    trimming the bracket for the proximity switch. These modifications will 
    enable the pulley arm mechanism to move the magnet the distance 
    necessary for activating the detection system.
    
    Explanation of Requirements of Proposed Rule
    
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other products of this same type design, the 
    proposed AD would require removal of the shim behind the proximity 
    switch, if installed; and trimming of the bracket for the proximity 
    switch. The actions would be required to be accomplished in accordance 
    with the service bulletin described previously.
    
    Cost Impact
    
        There are approximately 1,619 Model 737-300, -400, and -500 series 
    airplanes of the affected design in the worldwide fleet. The FAA 
    estimates that 685 airplanes of U.S. registry would be affected by this 
    proposed AD, that it would take approximately 7 work hours per airplane 
    to accomplish the proposed actions, and that the average labor rate is 
    $60 per work hour. Based on these figures, the cost impact of the 
    proposed AD on U.S. operators is estimated to be $287,700, or $420 per 
    airplane.
        The cost impact figure discussed above is based on assumptions that 
    no operator has yet accomplished any of the proposed requirements of 
    this AD action, and that no operator would accomplish those actions in 
    the future if this AD were not adopted.
    
    Regulatory Impact
    
        The regulations proposed herein would not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this 
    proposal would not have sufficient federalism implications to warrant 
    the preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this proposed 
    regulation (1) is not a ``significant regulatory action'' under 
    Executive Order 12866; (2) is not a ``significant rule'' under the DOT 
    Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); 
    and (3) if promulgated, will not have a significant economic impact, 
    positive or negative, on a substantial number of small entities under 
    the criteria of the Regulatory
    
    [[Page 48437]]
    
    Flexibility Act. A copy of the draft regulatory evaluation prepared for 
    this action is contained in the Rules Docket. A copy of it may be 
    obtained by contacting the Rules Docket at the location provided under 
    the caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Safety.
    
    The Proposed Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration proposes to amend 
    part 39 of the Federal Aviation Regulations (14 CFR part 39) as 
    follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
        Boeing: Docket 96-NM-156-AD.
    
        Applicability: Model 737-300, -400 and -500 series airplanes 
    having line production numbers 1001 through 2765, inclusive; 
    certificated in any category.
    
        Note 1: This AD applies to each airplane identified in the 
    preceding applicability provision, regardless of whether it has been 
    otherwise modified, altered, or repaired in the area subject to the 
    requirements of this AD. For airplanes that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must request approval for an 
    alternative method of compliance in accordance with paragraph (b) of 
    this AD. The request should include an assessment of the effect of 
    the modification, alteration, or repair on the unsafe condition 
    addressed by this AD; and, if the unsafe condition has not been 
    eliminated, the request should include specific proposed actions to 
    address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent movement of the flaps from their last set position 
    without action by the pilot, which could reduce controllability of 
    the airplane, accomplish the following:
        (a) Within 18 months or 3,200 hours time-in-service after the 
    effective date of this AD, whichever occurs first, remove the shim, 
    if installed, from behind the bracket of the proximity switch in the 
    system which detects a loss of tension in the cable controlling the 
    flaps; and trim this bracket; in accordance with Boeing Alert 
    Service Bulletin 737-27A1199, dated June 20, 1996.
        (b) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Seattle Aircraft Certification 
    Office (ACO), FAA, Transport Airplane Directorate. Operators shall 
    submit their requests through an appropriate FAA Principal 
    Maintenance Inspector, who may add comments and then send it to the 
    Manager, Seattle ACO.
    
        Note 2: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Seattle ACO.
    
        (c) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the airplane to a location where 
    the requirements of this AD can be accomplished.
    
        Issued in Renton, Washington, on September 6, 1996.
    James V. Devany,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service.
    [FR Doc. 96-23444 Filed 9-12-96; 8:45 am]
    BILLING CODE 4910-13-U
    
    
    

Document Information

Published:
09/13/1996
Department:
Transportation Department
Entry Type:
Proposed Rule
Action:
Notice of proposed rulemaking (NPRM).
Document Number:
96-23444
Dates:
Comments must be received by October 24, 1996.
Pages:
48435-48437 (3 pages)
Docket Numbers:
Docket No. 96-NM-156-AD
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
96-23444.pdf
CFR: (1)
14 CFR 39.13