98-24905. Airworthiness Directives; Bombardier Model CL-600-2B19 (Regional Jet Series 100) Series Airplanes  

  • [Federal Register Volume 63, Number 180 (Thursday, September 17, 1998)]
    [Rules and Regulations]
    [Pages 49661-49666]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 98-24905]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 98-NM-236-AD; Amendment 39-10767; AD 98-20-01]
    RIN 2120-AA64
    
    
    Airworthiness Directives; Bombardier Model CL-600-2B19 (Regional 
    Jet Series 100) Series Airplanes
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule; request for comments.
    
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    SUMMARY: This amendment adopts a new airworthiness directive (AD) that 
    is applicable to certain Bombardier Model CL-600-2B19 (Regional Jet 
    Series 100) series airplanes. This action requires revising the 
    Airplane Flight Manual (AFM) to provide the flight crew with revised 
    procedures for checking the flap system. This AD also requires revising 
    the maintenance program to provide procedures for checking the flap 
    system, and performing follow-on actions, if necessary. This amendment 
    is prompted by issuance of mandatory continuing airworthiness 
    information by a foreign civil airworthiness authority. The actions 
    specified in this AD are intended to prevent an unannunciated failure 
    of the flap system, which could result in a flap asymmetry, and 
    consequent reduced controllability of the airplane.
    
    DATES: Effective October 2, 1998.
        Comments for inclusion in the Rules Docket must be received on or 
    before October 19, 1998.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), Transport Airplane Directorate, ANM-114, 
    Attention: Rules Docket No. 98-NM-236-AD, 1601 Lind Avenue, SW., 
    Renton, Washington 98055-4056.
        Information pertaining to this amendment may be examined at the 
    FAA, Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, 
    Washington; or at the FAA, Engine and Propeller Directorate, New York 
    Aircraft Certification Office, 10 Fifth Street, Third Floor, Valley 
    Stream, New York.
    
    FOR FURTHER INFORMATION CONTACT: Anthony E. Gallo, Aerospace Engineer, 
    Systems and Flight Test Branch, ANE-172, the FAA, Engine and Propeller 
    Directorate, New York Aircraft Certification Office, 10 Fifth Street, 
    Third Floor, Valley Stream, New York; telephone (516) 256-7510; fax 
    (516) 568-2716.
    
    
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    SUPPLEMENTARY INFORMATION: Transport Canada Aviation (TCA), which is 
    the airworthiness authority for Canada, recently notified the FAA that 
    an unsafe condition may exist on certain Bombardier Model CL-600-2B19 
    (Regional Jet Series 100) series airplanes. TCA advises that a number 
    of failures of the flap system resulted in a twisted outboard flap 
    panel. These failures of the flap system were attributed to an internal 
    fault within the Number 3 flap actuator (the inboard actuator on the 
    outboard flap). One report indicated that a twisted flap was not 
    detected prior to take-off, and another report indicated that a twisted 
    flap occurred upon deployment of the flaps for landing. However, in 
    both of these cases, the airplane was controllable and landed 
    successfully.
        Such an internal fault within the Number 3 actuator, if not 
    corrected, could cause an unannunciated failure of the flap system, 
    which could result in a flap asymmetry, and consequent reduced 
    controllability of the airplane. [An annunciated failure of the flap 
    system is normally displayed on the engine indicating and crew alert 
    system (EICAS)].
        TCA has issued Canadian airworthiness directive (AD) CF-98-14, 
    dated July 6, 1998, in order to assure the continued airworthiness of 
    these airplanes in Canada. That AD describes procedures for amending 
    the Limitations, Normal Procedures, and Abnormal Procedures sections of 
    the Airplane Flight Manual (AFM). That AD also describes maintenance 
    procedures and includes two figures that provide information for the 
    normal/abnormal outboard flap configuration in take-off position, and 
    the outboard flap go/no-go criteria in take-off position.
    
    Other Relevant Proposed Rule
    
        The FAA has previously issued notice of proposed rulemaking (NPRM) 
    Rules Docket 98-NM-134-AD, applicable to certain Bombardier Model CL-
    600-2B19 (Regional Jet Series 100) series airplanes, which was 
    published in the Federal Register on June 8, 1998 (63 FR 31140). That 
    action proposed to require repetitive inspections of the inboard and 
    outboard flap actuators to measure the rotational freedom of the 
    actuator ball screw adjacent to the actuator housing, and replacement 
    of the flap actuators with new or serviceable actuators, if necessary.
    
    FAA's Determination/Interim Action
    
        The FAA has determined that the actions proposed by the NPRM 
    described previously are inadequate to preclude an unannunciated 
    failure of the flap system, which could result in a flap asymmetry, and 
    consequent reduced controllability of the airplane. Therefore, in light 
    of the reports described previously, the FAA has determined that the 
    actions required by this AD are necessary to provide interim action to 
    prevent an unannunciated failure of the flap system until final action 
    is identified, at which time the FAA may consider further rulemaking.
    
    FAA's Conclusions
    
        This airplane model is manufactured in Canada and is type 
    certificated for operation in the United States under the provisions of 
    section 21.29 of the Federal Aviation Regulations (14 CFR 21.29) and 
    the applicable bilateral airworthiness agreement. Pursuant to this 
    bilateral airworthiness agreement, TCA has kept the FAA informed of the 
    situation described above. The FAA has examined the findings of TCA, 
    reviewed all available information, and determined that AD action is 
    necessary for products of this type design that are certificated for 
    operation in the United States.
    
    Explanation of Requirements of Rule
    
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other airplanes of the same type design registered 
    in the United States, this AD is being issued to prevent an 
    unannunciated failure of the flap system, which could result in a flap 
    asymmetry, and consequent reduced controllability of the airplane. This 
    AD requires revising the Limitations, Normal, and Abnormal Procedures 
    sections of the FAA-approved AFM to provide the flight crew with 
    revised procedures for checking the flap system. This action also 
    requires revising the maintenance program to provide revised procedures 
    for checking the flap system, and performing follow-on actions, if 
    necessary.
    
    Differences Between This AD and the Canadian Airworthiness 
    Directive
    
        Operators should note the following differences between this AD and 
    the Canadian airworthiness directive:
         This AD further clarifies the personnel who are 
    responsible for certain actions for checking the flap system or 
    performing maintenance.
         A note in the Canadian airworthiness directive specifies 
    that an acceptable procedure for testing of the flap drive breakaway 
    input torque is detailed in Bombardier Service Letter RJ-SL-002A. 
    However, a note in paragraph (b) of this AD specifies that such a 
    procedure is detailed in Aircraft Maintenance Manual Temporary Revision 
    27-203, Task 27-53-00-750-802, dated July 17, 1998.
         A requirement has been added to paragraph (a)(3) of this 
    AD to specify that any abnormal flap control event should be recorded 
    in the Aircraft Maintenance Log Book.
         The view that is specified in NOTE 2. of the Appendix 
    (Part 2) of the Canadian airworthiness directive for the outboard flap 
    go/no-go criteria in take-off position has been further clarified in 
    Figure 2 of this AD.
    
    Determination of Rule's Effective Date
    
        Since a situation exists that requires the immediate adoption of 
    this regulation, it is found that notice and opportunity for prior 
    public comment hereon are impracticable, and that good cause exists for 
    making this amendment effective in less than 30 days.
    
    Comments Invited
    
        Although this action is in the form of a final rule that involves 
    requirements affecting flight safety and, thus, was not preceded by 
    notice and an opportunity for public comment, comments are invited on 
    this rule. Interested persons are invited to comment on this rule by 
    submitting such written data, views, or arguments as they may desire. 
    Communications shall identify the Rules Docket number and be submitted 
    in triplicate to the address specified under the caption ADDRESSES. All 
    communications received on or before the closing date for comments will 
    be considered, and this rule may be amended in light of the comments 
    received. Factual information that supports the commenter's ideas and 
    suggestions is extremely helpful in evaluating the effectiveness of the 
    AD action and determining whether additional rulemaking action would be 
    needed.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the rule that might 
    suggest a need to modify the rule. All comments submitted will be 
    available, both before and after the closing date for comments, in the 
    Rules Docket for examination by interested persons. A report that 
    summarizes each FAA-public contact concerned with the substance of this 
    AD will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this rule must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 98-NM-236-AD.'' The postcard will be date stamped and 
    returned to the commenter.
    
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    Regulatory Impact
    
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        The FAA has determined that this regulation is an emergency 
    regulation that must be issued immediately to correct an unsafe 
    condition in aircraft, and that it is not a ``significant regulatory 
    action'' under Executive Order 12866. It has been determined further 
    that this action involves an emergency regulation under DOT Regulatory 
    Policies and Procedures (44 FR 11034, February 26, 1979). If it is 
    determined that this emergency regulation otherwise would be 
    significant under DOT Regulatory Policies and Procedures, a final 
    regulatory evaluation will be prepared and placed in the Rules Docket. 
    A copy of it, if filed, may be obtained from the Rules Docket at the 
    location provided under the caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    98-20-01  Bombardier, Inc.: Amendment 39-10767. Docket 98-NM-236-AD.
    
        Applicability: Model CL-600-2B19 (Regional Jet Series 100) 
    series airplanes, serial numbers 7003 and subsequent; certificated 
    in any category.
    
        Note 1: This AD applies to each airplane identified in the 
    preceding applicability provision, regardless of whether it has been 
    modified, altered, or repaired in the area subject to the 
    requirements of this AD. For airplanes that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must request approval for an 
    alternative method of compliance in accordance with paragraph (c) of 
    this AD. The request should include an assessment of the effect of 
    the modification, alteration, or repair on the unsafe condition 
    addressed by this AD; and, if the unsafe condition has not been 
    eliminated, the request should include specific proposed actions to 
    address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent an unannunciated failure of the flap system, which 
    could result in a flap asymmetry, and consequent reduced 
    controllability of the airplane, accomplish the following:
    
        Note 2: Bombardier Service Letter RJ-SL-27-002A, dated April 8, 
    1998, and Service Letter RJ-SL-27-037, dated July 2, 1998, may 
    provide operators with additional information concerning the actions 
    required by this AD. However, accomplishment of the procedures 
    specified in these service letters should not be considered to be an 
    acceptable method of compliance with the requirements of this AD.
    
        (a) Within 10 days after the effective date of this AD, 
    accomplish the requirements of paragraphs (a)(1), (a)(2), and (a)(3) 
    of this AD.
    
        (1) Revise the Limitations Section of the FAA-approved AFM to 
    include the following procedures and Figures 1 and 2 of this AD.
    
    Air Operator Actions
    
        IMPORTANT: If the outboard flap position is outside the ``GO'' 
    range, as shown in figure 2., further flight is prohibited until 
    required maintenance actions have been accomplished. 
        1. Touch-and-go landings for the purposes of training must be 
    accomplished using a flap setting of 20 degrees for the entire 
    procedure.
        2. (a) Take-off flaps must be set prior to departure, and
        (b) An external visual check must be accomplished to detect any 
    twisting, skewing, or abnormal deformation of the flaps, using the 
    information given in Figures 1 and 2.
    
        Note 1: If the outboard flap position is outside the ``GO'' 
    range as shown in figure 2., further flight is prohibited until 
    required maintenance actions have been accomplished.
        Note 2: This visual check must be accomplished either by a 
    member of the flight crew or by maintenance personnel, and the 
    results reported directly to the pilot-in-command prior to take-off.
    
        3. If any additional change to the flap position is necessary, 
    prior to take-off, accomplish the visual check specified by the 
    preceding paragraph 2. (b).
    
        (2) Revise the Normal Procedures Section of the FAA-approved AFM to 
    include the following procedures:
    
        To minimize a possible flap twist in flight when operating 
    flaps, operate the flap selector sequentially, stopping at each 
    setting (i.e., 0 degrees, 8 degrees if applicable, 20 degrees, 30 
    degrees, 45 degrees; or operate the flap selector in reverse order), 
    and waiting for the flaps to reach each position before selecting 
    the next setting. Monitor the control wheel for abnormal control 
    wheel angles during each transition in flap position.
    
        Note: This procedure is not applicable during a go-around or 
    during any emergency aircraft handling procedure where prompt flap 
    retraction is required. In these cases, follow the applicable AFM 
    procedures.
    
        (3) Revise the Abnormal Procedures Section of the FAA-approved AFM 
    to include the following procedures:
    
        If abnormal aileron control wheel angles develop during flap 
    operation with the autopilot on, or if the aircraft rolls without 
    pilot input with the autopilot off (with or without a `FLAPS FAIL' 
    caution message), perform the following actions:
        1. If flaps are being extended, immediately return the flaps to 
    the previously selected position (e.g., for flaps selected from 8 
    degrees to 20 degrees, re-select 8 degrees).
        2. If flaps are being retracted, the flap selector should remain 
    in the currently selected position (e.g., for flaps selected from 20 
    degrees to 8 degrees, leave selector at 8 degrees).
        3. Do not attempt to operate the flaps any further.
        4. If the flaps are engaged, disconnect the autopilot.
    
        Note: When disconnecting the autopilot, anticipate an out-of-
    trim situation and hold the aileron control wheel in its current 
    position.
    
        5. For landing, perform the ``Flaps Failure'' procedure for the 
    following conditions:
        (a) If an abnormal aileron control wheel angle to the left 
    develops, do not land if a crosswind from the left is greater than 
    20 knots.
        (b) If an abnormal aileron control wheel angle to the right 
    develops, do not land if a crosswind from the right is greater than 
    20 knots.
        6. After landing, do not attempt to retract the flaps. Record 
    the event in the Aircraft Maintenance Log Book and notify the person 
    responsible for maintenance.''
    
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        (b) Within 10 days after the effective date of this AD, revise the 
    FAA-approved maintenance program to include the following procedures 
    and Figures 1 and 2 of this AD:
    
    Maintenance Procedure
    
        Whenever a `FLAPS FAIL' caution message occurs, carry out the 
    following procedures after landing:
    
        Note: These procedures are to be accomplished by maintenance 
    personnel only.
    
        1. Check that there have been no other `FLAPS FAIL' caution 
    messages reported within the previous 72 hours. If a previous 
    message has been reported, prior to further flight, perform the 
    actions required in the following Maintenance Action section. If no 
    previous `FLAPS FAIL' caution message has been reported, continue 
    with the following:
        2. Carry out an external visual check of each outboard flap for 
    evidence of twisting, skewing, or abnormal deformation. (Reference 
    Figures 1 and 2.)
        3. If there is no evidence of twisting, skewing, or abnormal 
    deformation, proceed as follows:
        (a) Reset the flap system ONLY ONCE by cycling circuit breakers 
    CB1-F4 and CB2-F4.
        (b) If the system does not reset (i.e., the `FLAPS FAIL' caution 
    message is still posted), prior to further flight, perform the 
    actions required in the following Maintenance Action section.
        (c) If the system resets, cycle the flaps to 45 degrees and back 
    to 0 degrees. Continued flap operation for up to a maximum of 72 
    hours is then permitted as long as no additional `FLAPS FAIL' 
    caution message is indicated.
        (d) If an additional `FLAPS FAIL' caution message occurs within 
    the period of 72 hours, as specified above, prior to further flight, 
    perform the actions required in the following Maintenance Action 
    section.
        (e) Within 72 hours, even if no further `FLAPS FAIL' messages 
    have been indicated, perform the actions required in the following 
    Maintenance Action section.
        4. If there is evidence of twisting, skewing, or abnormal 
    deformation, PRIOR TO FURTHER FLIGHT, perform the actions required 
    in the following Maintenance Action section.
    Maintenance Action
        Whenever the outboard flap position indicator is outside the 
    ``GO'' range as shown in Figure 2, or whenever directed to do so by 
    the Maintenance Procedure above, perform the following procedures:
        A. Interrogate the flap electronic control unit (FECU) per Fault 
    Isolation Manual, Section 27-50-00, Flaps Fault Isolation,' and 
    rectify as applicable.
        B. Visually check each flap for evidence of twisting, skewing, 
    or abnormal deformation.
        1. If there is no evidence of twisting, skewing, or abnormal 
    deformation, manually isolate any jammed, disconnected, or dragging 
    component; and rectify all discrepant conditions.
        2. If there is evidence of twisting, skewing, or abnormal 
    deformation, replace both actuators and any discrepant flap panel 
    with new or serviceable components. In addition, inspect flexible 
    shaft(s) inboard of the most outboard actuator removed for 
    discrepancies, and replace any discrepant flexible shaft with a new 
    or serviceable flexible shaft.
    
        Note: An acceptable procedure for testing the flap drive 
    breakaway input torque is detailed in Aircraft Maintenance Manual 
    Temporary Revision 27-203, Task 27-53-00-750-802, dated July 17, 
    1998.
    
        C. Within 3 days after identifying a flap panel twist or logging 
    a `FLAPS FAIL' caution message, notify Bombardier Aerospace, via the 
    Canadair Regional Jet Action Center, of all findings and actions 
    taken.''
    
        (c) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be used 
    if approved by the Manager, New York Aircraft Certification Office 
    (ACO), FAA, Engine and Propeller Directorate. Operators shall submit 
    their requests through an appropriate FAA Principal Maintenance 
    Inspector or FAA Principal Operations Inspector, who may add comments 
    and then send it to the Manager, New York ACO.
    
        Note 3: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the New York ACO.
    
        (d) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the airplane to a location where 
    the requirements of this AD can be accomplished.
    
        Note 4: The subject of this AD is addressed in Canadian 
    airworthiness directive CF-98-14, dated July 6, 1998.
    
        (e) This amendment becomes effective on October 2, 1998.
    
        Issued in Renton, Washington, on September 11, 1998.
    Dorenda D. Baker,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service.
    [FR Doc. 98-24905 Filed 9-16-98; 8:45 am]
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Document Information

Effective Date:
10/2/1998
Published:
09/17/1998
Department:
Federal Aviation Administration
Entry Type:
Rule
Action:
Final rule; request for comments.
Document Number:
98-24905
Dates:
Effective October 2, 1998.
Pages:
49661-49666 (6 pages)
Docket Numbers:
Docket No. 98-NM-236-AD, Amendment 39-10767, AD 98-20-01
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
98-24905.pdf
CFR: (1)
14 CFR 39.13