99-24535. Airworthiness Directives; Robinson Helicopter Company Model R44 Helicopters  

  • [Federal Register Volume 64, Number 183 (Wednesday, September 22, 1999)]
    [Rules and Regulations]
    [Pages 51200-51202]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 99-24535]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 99-SW-46-AD; Amendment 39-11331; AD 99-17-17]
    RIN 2120-AA64
    
    
    Airworthiness Directives; Robinson Helicopter Company Model R44 
    Helicopters
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule; request for comments.
    
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    SUMMARY: This document publishes in the Federal Register an amendment 
    adopting Airworthiness Directive (AD) 99-17-17 which was sent 
    previously to all known U.S. owners and operators of Robinson 
    Helicopter Company (RHC) Model R44 helicopters by individual letters. 
    This AD requires, prior to further
    
    [[Page 51201]]
    
    flight, replacing certain yoke assemblies with airworthy yoke 
    assemblies. This amendment is prompted by an incident in which, during 
    cruise flight, the pilot heard a loud bang and no tail rotor 
    effectiveness due to a cracked yoke assembly. RHC has identified the 
    manufacturing lots associated with the failed yoke assembly. The 
    actions specified by this AD are intended to prevent failure of the 
    yoke assembly, which could result in loss of main and tail rotor drive 
    and subsequent loss of control of the helicopter.
    
    DATES: Effective October 7, 1999, to all persons except those persons 
    to whom it was made immediately effective by Emergency Priority Letter 
    AD 99-17-17, issued on August 13, 1999, which contained the 
    requirements of this amendment.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of October 7, 1999.
        Comments for inclusion in the Rules Docket must be received on or 
    before November 22, 1999.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), Office of the Regional Counsel, Southwest Region, 
    Attention: Rules Docket No. 99-SW-46-AD, 2601 Meacham Blvd., Room 663, 
    Fort Worth, Texas 76137.
        The applicable service information may be obtained from Robinson 
    Helicopter Company, 2901 Airport Drive, Torrance, California 90505 
    telephone (310) 539-0508, fax (310) 539-5198. This information may be 
    examined at the FAA, Office of the Regional Counsel, Southwest Region, 
    2601 Meacham Blvd., Room 663, Fort Worth, Texas; or at the Office of 
    the Federal Register, 800 North Capitol Street, NW., suite 700, 
    Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Elizabeth Bumann, Aerospace Engineer, 
    FAA, Los Angeles Aircraft Certification Office, Propulsion Branch, 3960 
    Paramount Blvd., Lakewood, California 90712, telephone (562) 627-5265, 
    fax (562) 627-5210.
    
    SUPPLEMENTARY INFORMATION: On August 13, 1999, the FAA issued Emergency 
    Priority Letter AD 99-17-17, applicable to RHC Model R44 helicopters, 
    which requires, prior to further flight, replacing certain yoke 
    assemblies with airworthy yoke assemblies. That action was prompted by 
    an incident in which, during cruise flight, the pilot heard a loud bang 
    and noticed no tail rotor effectivity after entering autorotation. An 
    investigation revealed that the yoke assembly, which connects the main 
    rotor gearbox pinion shaft to the forward flexplate, had failed at a 
    weld joint due to a crack. The cause of the crack is unknown but still 
    under investigation. RHC has identified the manufacturing lots 
    associated with the failed yoke. This condition, if not corrected, 
    could result in failure of the yoke assembly, loss of main and tail 
    rotor drive, and subsequent loss of control of the helicopter.
        The FAA has reviewed RHC R44 Service Bulletin SB-35, dated July 26, 
    1999, which prescribes procedures for identifying the manufacturing lot 
    for each yoke assembly, part number (P/N) C908-1C, and for removing and 
    replacing the yoke assembly.
        Since the unsafe condition described is likely to exist or develop 
    on other RHC Model R44 helicopters of the same type design, the FAA 
    issued Emergency Priority Letter AD 99-17-17 to prevent failure of the 
    yoke assembly, which could result in loss of main and tail rotor drive 
    and subsequent loss of control of the helicopter. The AD requires, 
    prior to further flight, replacing the yoke assembly, P/N C908-1C, from 
    Lot Nos. 36B, 37, and 38, with an airworthy yoke assembly from a lot 
    other than 36B, 37, or 38. The actions must be accomplished in 
    accordance with the service bulletin described previously. The short 
    compliance time involved is required because the previously described 
    critical unsafe condition can adversely affect the structural integrity 
    of the helicopter. Therefore, replacing any yoke assembly, P/N C908-1C, 
    from Lot Nos. 36B, 37, and 39, is required prior to further flight, and 
    this AD must be issued immediately.
        Since it was found that immediate corrective action was required, 
    notice and opportunity for prior public comment thereon were 
    impracticable and contrary to the public interest, and good cause 
    existed to make the AD effective immediately by individual letters 
    issued on August 13, 1999 to all known U.S. owners and operators of RHC 
    Model R44 helicopters. These conditions still exist, and the AD is 
    hereby published in the Federal Register as an amendment to section 
    39.13 of the Federal Aviation Regulations (14 CFR 39.13) to make it 
    effective to all persons.
        The FAA estimates that 75 helicopters of U.S. registry will be 
    affected by this AD, that it will take approximately 2 work hours per 
    helicopter to accomplish the required actions, and the average labor 
    rate is $60 per work hour. Required parts will cost approximately $840 
    per helicopter. Based on these figures, the total cost impact of the AD 
    on U.S. operators is estimated to be $72,000, assuming that the yoke 
    assembly is replaced in each helicopter.
    
    Comments Invited
    
        Although this action is in the form of a final rule that involves 
    requirements affecting flight safety and, thus, was not preceded by 
    notice and an opportunity for public comment, comments are invited on 
    this rule. Interested persons are invited to comment on this rule by 
    submitting such written data, views, or arguments as they may desire. 
    Communications should identify the Rules Docket number and be submitted 
    in triplicate to the address specified under the caption ADDRESSES. All 
    communications received on or before the closing date for comments will 
    be considered, and this rule may be amended in light of the comments 
    received. Factual information that supports the commenter's ideas and 
    suggestions is extremely helpful in evaluating the effectiveness of the 
    AD action and determining whether additional rulemaking action would be 
    needed.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the rule that might 
    suggest a need to modify the rule. All comments submitted will be 
    available, both before and after the closing date for comments, in the 
    Rules Docket for examination by interested persons. A report that 
    summarizes each FAA-public contact concerned with the substance of this 
    AD will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this rule must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket No. 99-SW-46-AD.'' The postcard will be date stamped and 
    returned to the commenter.
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        The FAA has determined that this regulation is an emergency 
    regulation that must be issued immediately to correct an unsafe 
    condition in aircraft, and that it is not a ``significant regulatory 
    action'' under Executive Order 12866. It has been determined
    
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    further that this action involves an emergency regulation under DOT 
    Regulatory Policies and Procedures (44 FR 11034, February 26, 1979). If 
    it is determined that this emergency regulation otherwise would be 
    significant under DOT Regulatory Policies and Procedures, a final 
    regulatory evaluation will be prepared and placed in the Rules Docket. 
    A copy of it, if filed, may be obtained from the Rules Docket at the 
    location provided under the caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding a new airworthiness directive 
    to read as follows:
    
    AD 99-17-17  Robinson Helicopter Company: Amendment 39-11331. Docket 
    No. 99-SW-46-AD.
    
        Applicability: Model R44 helicopters, certificated in any 
    category.
    
        Note 1: This AD applies to each helicopter identified in the 
    preceding applicability provision, regardless of whether it has been 
    otherwise modified, altered, or repaired in the area subject to the 
    requirements of this AD. For helicopters that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must request approval for an 
    alternative method of compliance in accordance with paragraph (c) of 
    this AD. The request should include an assessment of the effect of 
    the modification, alteration, or repair on the unsafe condition 
    addressed by this AD; and, if the unsafe condition has not been 
    eliminated, the request should include specific proposed actions to 
    address it.
        Compliance: Required prior to further flight, unless 
    accomplished previously.
        To prevent failure of the yoke assembly, which could result in 
    loss of main and tail rotor drive and subsequent loss of control of 
    the helicopter, accomplish the following:
        (a) Determine, by inspection, if the yoke assembly, part number 
    (P/N) C908-1C, from Lot No. 36B, 37, or 38 is installed.
    
        Note 2: Yoke assemblies, P/N C908-1C, from Lot Nos. 36B, 37, and 
    38 were installed as original equipment in R44 helicopters, Serial 
    Numbers (S/N) 0219 and 0535 through 0608 (except S/N's 0565, 0582, 
    and 0592).
    
        (b) Replace any yoke assembly, P/N C908-1C, from Lot No. 36B, 
    37, or 38, with an airworthy yoke assembly from a lot other than 
    36B, 37, or 38 in accordance with the compliance procedure, steps 2 
    through 12, of Robinson Helicopter Company R44 Service Bulletin SB-
    35, dated July 26, 1999.
        (c) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Los Angeles Aircraft Certification 
    Office, FAA. Operators shall submit their requests through an FAA 
    Principal Maintenance Inspector, who may concur or comment and then 
    send it to the Manager, Los Angeles Aircraft Certification Office.
    
        Note 3: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Los Angeles Aircraft Certification Office.
    
        (d) Special flight permits will not be issued.
        (e) The replacement of the yoke assembly shall be done in 
    accordance with the compliance procedure, steps 2 through 12, of 
    Robinson Helicopter Company R44 Service Bulletin SB-35, dated July 
    26, 1999. This incorporation by reference was approved by the 
    Director of the Federal Register in accordance with 5 U.S.C. 552(a) 
    and 1 CFR part 51. Copies may be obtained from Robinson Helicopter 
    Company, 2901 Airport Drive, Torrance, California 90505 telephone 
    (310) 539-0508, fax (310) 539-5198. Copies may be inspected at the 
    FAA, Office of the Regional Counsel, Southwest Region, 2601 Meacham 
    Blvd., Room 663, Fort Worth, Texas; or at the Office of the Federal 
    Register, 800 North Capitol Street, NW., suite 700, Washington, DC.
        (f) This amendment becomes effective on [insert date 15 days 
    after date of publication in the Federal Register], to all persons 
    except those persons to whom it was made immediately effective by 
    Emergency Priority Letter AD 99-17-17, issued August 13, 1999, which 
    contained the requirements of this amendment.
    
        Issued in Fort Worth, Texas, on September 13, 1999.
    Eric Bries,
    Acting Manager, Rotorcraft Directorate, Aircraft Certification Service.
    [FR Doc. 99-24535 Filed 9-21-99; 8:45 am]
    BILLING CODE 4910-13-U
    
    
    

Document Information

Effective Date:
10/7/1999
Published:
09/22/1999
Department:
Federal Aviation Administration
Entry Type:
Rule
Action:
Final rule; request for comments.
Document Number:
99-24535
Dates:
Effective October 7, 1999, to all persons except those persons to whom it was made immediately effective by Emergency Priority Letter AD 99-17-17, issued on August 13, 1999, which contained the requirements of this amendment.
Pages:
51200-51202 (3 pages)
Docket Numbers:
Docket No. 99-SW-46-AD, Amendment 39-11331, AD 99-17-17
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
99-24535.pdf
CFR: (1)
14 CFR 39.13