97-25312. Airworthiness Directives; General Electric Company (GE) GE90-76B Model Turbofan Engines  

  • [Federal Register Volume 62, Number 185 (Wednesday, September 24, 1997)]
    [Proposed Rules]
    [Pages 49945-49946]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 97-25312]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 97-ANE-28-AD]
    RIN 2120-AA64
    
    
    Airworthiness Directives; General Electric Company (GE) GE90-76B 
    Model Turbofan Engines
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Notice of proposed rulemaking (NPRM).
    
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    SUMMARY: This document proposes the adoption of a new airworthiness 
    directive (AD) that is applicable to General Electric Company (GE) 
    GE90-76B model turbofan engines. This proposed AD would require reduced 
    life limits for certain rotating components installed in GE90-76B 
    engines. This proposal is prompted by the results of a refined life 
    analysis performed by the manufacturer which revealed minimum 
    calculated low cycle fatigue lives lower than the published low cycle 
    fatigue retirement lives for certain rotating components installed in 
    the GE90-76B engines. If not corrected, this condition could result in 
    a low cycle fatigue failure of a rotating component and possibly an 
    uncontained engine failure.
    
    DATES: Comments must be received by November 24, 1997.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), New England Region, Office of the Assistant Chief 
    Counsel, Attention: Rules Docket No. 97-ANE-28-AD, 12 New England 
    Executive Park, Burlington, MA 01803-5299. Comments also may be 
    submitted to the Rules Docket by using the following Internet address: 
    9-ad-engineprop@faa.dot.gov''. All comments must contain the Docket 
    No. in the subject line of the comment. Comments may be inspected at 
    this location between 8:00 a.m. and 4:30 p.m., Monday through Friday, 
    except Federal holidays.
        The service information referenced in the proposed rule may be 
    obtained from General Electric Company Technical Services, Attention: 
    Leader for distribution/microfilm, 10525 Chester Road, Cincinnati, OH 
    45215, telephone (513) 672-8400 Ext. 114, Fax (513) 672-8422. This 
    information may be examined at the FAA, New England Region, Office of 
    the Assistant Chief Counsel, 12 New England Executive Park, Burlington, 
    MA.
    
    FOR FURTHER INFORMATION CONTACT: John Golinski, Aerospace Engineer, 
    Engine Certification Office, FAA, Engine & Propeller Directorate, 12 
    New England Executive Park, Burlington, MA 01803-5299; Telephone (617) 
    238-7135, Fax (617) 238-7199.
    
    SUPPLEMENTARY INFORMATION:
    
    Comments Invited
    
        Interested persons are invited to participate in the making of the 
    proposed rule by submitting such written data, views, or arguments as 
    they may desire. Communications should identify the rules docket number 
    and be submitted in triplicate to the address specified above. All 
    communications received on or before the closing date for comments, 
    specified above, will be considered before taking action on the 
    proposed rule. The proposals contained in this notice may be changed in 
    light of the comments received.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the proposed rule. All 
    comments submitted will be available, both before and after the closing 
    date for comments, in the Rules Docket for examination by interested 
    persons. A report summarizing each FAA-public contact concerned with 
    the substance of this proposal will be filed in the rules docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 97-ANE-28-AD.'' The postcard will be date stamped and 
    returned to the commenter.
    
    Availability of NPRMs
    
        Any person may obtain a copy of this NPRM by submitting a request 
    to the FAA, New England Region, Office of the Assistant Chief Counsel, 
    Attention: Rules Docket No. 97-ANE-28-AD, 12 New England Executive 
    Park, Burlington, MA 01803-5299.
    
    Discussion
    
        As part of the substantiation for the Federal Aviation 
    Administration's (FAA) certification of the GE90-92B engine, GE 
    submitted an analysis to the
    
    [[Page 49946]]
    
    FAA defining the low cycle fatigue life of GE 90 rotating components. 
    The analysis included an updated material property data base and other 
    refinements that resulted in a reduction of the published low cycle 
    fatigue retirement life limit for certain rotating components. The FAA 
    has determined that this AD is necessary to mandate reduced life limits 
    for certain rotating components installed in GE90-76B engines. If not 
    corrected, this condition could result in a low cycle fatigue failure 
    of a rotating component and possibly an uncontained engine failure.
        The FAA has reviewed and approved the technical contents of General 
    Electric Company GE90 Alert Service Bulletin (ASB) No. 72-A318, dated 
    June 27, 1997, that describes reduced life limits for certain rotating 
    components. Since an unsafe condition has been identified that is 
    likely to exist or develop on other products of this same type design, 
    the proposed AD would require reduced life limits for certain rotating 
    components. The actions would be required to be accomplished in 
    accordance with the ASB described previously.
        There are approximately twenty-five engines of the affected design 
    in the worldwide fleet. The manufacturer has advised the FAA that there 
    are currently no engines installed on aircraft of U.S. registry that 
    would be affected by this proposed AD. Therefore, there is no 
    associated cost impact on U.S. operators as a result of this proposed 
    AD.
        The FAA estimates that the most representative engines would have 
    four of the seven life-limited-reduced components installed. Assuming 
    the four components are the High Pressure Compressor Rotor (HPCR) 2-6 
    spool, HPCR stage 7 disk, HPCR CDP seal and the Low Pressure Turbine 
    cone shaft and that the parts cost is proportional to the reduction of 
    the low cycle fatigue retirement lives, the required parts would cost 
    approximately $189,123 per engine. Based on these figures, the FAA 
    estimates the total cost impact of this proposed AD would be $189,123 
    per engine.
        The regulations proposed herein would not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this 
    proposal would not have sufficient federalism implications to warrant 
    the preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this proposed 
    regulation: (1) Is not a ``significant regulatory action'' under 
    Executive Order 12866; (2) is not a ``significant rule'' under the DOT 
    Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); 
    and (3) if promulgated, will not have a significant economic impact, 
    positive or negative, on a substantial number of small entities under 
    the criteria of the Regulatory Flexibility Act. A copy of the draft 
    regulatory evaluation prepared for this action is contained in the 
    rules docket. A copy of it may be obtained by contacting the rules 
    docket at the location provided under the caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Safety.
    
    The Proposed Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration proposes to amend 
    part 39 of the Federal Aviation Regulations (14 CFR part 39) as 
    follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    General Electric Company: Docket No. 97-ANE-28-AD.
    
        Applicability: General Electric Company (GE) GE90-76B model 
    turbofan engines installed on but not limited to Boeing 777 
    aircraft.
    
        Note 1: This airworthiness directive (AD) applies to each engine 
    identified in the preceding applicability provision, regardless of 
    whether it has been modified, altered, or repaired in the area 
    subject to the requirements of this AD. For engines that have been 
    modified, altered, or repaired so that the performance of the 
    requirements of this AD is affected, the owner/operator must request 
    approval for an alternative method of compliance in accordance with 
    paragraph (c) of this AD. The request should include an assessment 
    of the effect of the modification, alteration, or repair on the 
    unsafe condition addressed by this AD; and, if the unsafe condition 
    has not been eliminated, the request should include specific 
    proposed actions to address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent a low cycle fatigue failure of a rotating component 
    and possibly an uncontained engine failure, accomplish the 
    following:
        (a) Remove from service those components listed in Table 1 of GE 
    Alert Service Bulletin (ASB) No. 72-A318, dated June 27, 1997, and 
    replace with a serviceable component, prior to exceeding the new 
    cyclic life limits established in paragraph (d) of ASB No. 72-A318, 
    dated June 27, 1997.
    
        Note 2: These revised component life limits will be added to the 
    GE90 Engine Manual, Chapter 05-11-00, Life Limits 001 in the August 
    1, 1997, Revision.
    
        (b) Except as provided in paragraph (c) of this AD, no 
    replacement times may be approved for these parts.
        (c) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Engine Certification Office. 
    Operators shall submit their requests through an appropriate FAA 
    Principal Maintenance Inspector, who may add comments and then send 
    it to the Manager, Engine Certification Office.
    
        Note 3: Information concerning the existence of approved 
    alternative methods of compliance with this airworthiness directive, 
    if any, may be obtained from the Engine Certification Office.
    
        (d) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the aircraft to a location where 
    the requirements of this AD can be accomplished.
    
        Issued in Burlington, Massachusetts, on September 18, 1997.
    Mark C. Fulmer,
    Acting Manager, Engine and Propeller Directorate, Aircraft 
    Certification Service.
    [FR Doc. 97-25312 Filed 9-23-97; 8:45 am]
    BILLING CODE 4910-13-U
    
    
    

Document Information

Published:
09/24/1997
Department:
Federal Aviation Administration
Entry Type:
Proposed Rule
Action:
Notice of proposed rulemaking (NPRM).
Document Number:
97-25312
Dates:
Comments must be received by November 24, 1997.
Pages:
49945-49946 (2 pages)
Docket Numbers:
Docket No. 97-ANE-28-AD
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
97-25312.pdf
CFR: (1)
14 CFR 39.13