97-25907. Federal Motor Vehicle Safety Standards; Hydraulic Brake Systems; Passenger Car Brake Systems  

  • [Federal Register Volume 62, Number 189 (Tuesday, September 30, 1997)]
    [Rules and Regulations]
    [Pages 51064-51070]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 97-25907]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    National Highway Traffic Safety Administration
    
    49 CFR Part 571
    
    [Docket 85-06; Notice 13]
    RIN 2127-AG35
    
    
    Federal Motor Vehicle Safety Standards; Hydraulic Brake Systems; 
    Passenger Car Brake Systems
    
    AGENCY: National Highway Traffic Safety Administration (NHTSA), 
    Department of Transportation
    
    ACTION: Final rule.
    
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    SUMMARY: This document extends the requirements of Federal motor 
    vehicle safety standard (FMVSS) No. 135, Passenger Car Brake Systems, 
    to trucks, buses, and multipurpose passenger vehicles with a gross 
    vehicle weight rating (GVWR) of 3,500 kilograms (7,716 pounds) or less. 
    Manufacturers of such vehicles have the option of complying with either 
    FMVSS No. 105, Hydraulic Brake Systems, or FMVSS No. 135 for an interim 
    period of five years, after which all such vehicles with a GVWR of 
    3,500 kilograms or less must comply with FMVSS No. 135. This amendment 
    is consistent with the agency's policy of achieving international 
    harmonization whenever such harmonization is also consistent with the 
    statutory authority to ensure motor vehicle safety.
    
    DATES: Effective Date: The amendments of this final rule are effective 
    December 1, 1997. As of this date, manufacturers have the option of 
    complying with either FMVSS No. 105 or FMVSS No. 135. Compliance with 
    FMVSS No. 135 becomes mandatory on September 1, 2002.
        Petitions for Reconsideration: Any petition for reconsideration of 
    this rule must be received by NHTSA no later than November 14, 1997.
    
    ADDRESSES: Petitions for reconsideration should be submitted to: 
    Administrator,
    
    [[Page 51065]]
    
    National Highway Traffic Safety Administration, 400 Seventh Street 
    S.W., Washington D.C. 20590.
    
    FOR FURTHER INFORMATION CONTACT: Mr. Samuel Daniel, Jr., Office of 
    Crash Avoidance Standards, National Highway Traffic Safety 
    Administration, 400 Seventh Street S.W., Washington D.C. 20590 (202) 
    366-4921.
    
    SUPPLEMENTARY INFORMATION:
    
    Table of Contents
    
    I. Background
        A. History of FMVSS No. 135
        B. Harmonization of U.S. and European Braking Regulations
        C. Summary of Notice of Proposed Rulemaking
    II. Summary of Comments
        A. Gross vehicle weight limit for FMVSS No. 135 Applicability
        B. Brake standard for Light Trucks and Vans (LTV) above FMVSS 
    No. 135 gross weight limit
    III. NHTSA Decision
        A. Overview
        B. Application
    IV. Leadtime
    V. Regulatory Analysis
        A. Executive Order 12866 and DOT Regulatory Policies and 
    Procedures
        B. Regulatory Flexibility Act
        C. National Environmental Policy Act
        D. Executive Order 12612 (Federalism)
        E. Executive Order 12778 (Civil Justice Reforms)
    
    I. Background
    
    A. History of FMVSS No. 135
    
        On February 2, 1995, NHTSA published in the Federal Register (60 FR 
    6411) a final rule (Docket 85-06, Notice 8) to establish Federal motor 
    vehicle safety standard (FMVSS) No. 135, Passenger Car Brake Systems. 
    The intent of the new standard is to provide international 
    harmonization of light passenger vehicle brake system test procedures 
    and requirements. Although Standard No. 135 currently applies to 
    passenger cars only, the agency stated in the final rule preamble that 
    it would consider applying FMVSS No. 135 to additional light vehicles 
    at a later date. A petition for reconsideration filed by General Motors 
    (GM) in response to the final rule included the recommendation that the 
    standard be extended to cover light trucks and vans (LTVs). GM 
    indicated that the harmonized European light vehicle standard, Economic 
    Commission for Europe (ECE) Regulation, R13-H, is applicable to 
    passenger cars and vehicles that are analogous to LTVs in this country.
        In this final rule, after considering the public comments to the 
    Notice of Proposed Rulemaking (NPRM), Notice 11 of Docket 85-06, NHTSA 
    has extended the applicability of FMVSS No. 135 to LTVs with a GVWR of 
    3,500 kilograms or less. This document explains the changes 
    incorporated in the final rule and the reasons for the agency's 
    decision.
    
    B. Harmonization of U.S. and European Braking Regulations
    
        In order to eliminate any unnecessary non-tariff barriers to trade 
    in accordance with the General Agreement on Tariffs and Trade (GATT), 
    the United States has participated in discussions held within the 
    Meeting of Experts on Brakes and Running Gear (GRRF) of the United 
    Nations Economic Commission for Europe (ECE). As a result of these 
    discussions, NHTSA has developed and published FMVSS No. 135 for 
    passenger cars, and the GRRF has also developed and published a new 
    Regulation, R13-H, which would be compatible with FMVSS No. 135.
        NHTSA has emphasized throughout the rulemaking that any 
    requirements it adopts must also be consistent with the need for safety 
    and the Safety Act. The agency repeats that safety will not be 
    compromised in its efforts to harmonize the FMVSS with ECE Regulations.
    
    C. Summary of Notice of Proposed Rulemaking
    
        On May 2, 1996, NHTSA published in the Federal Register (61 FR 
    19602) an NPRM (Docket 85-06, Notice 11) proposing to apply FMVSS No. 
    135 to trucks, buses and multipurpose passenger vehicles with a GVWR of 
    4536 kilograms (10,000 pounds) or less. The NPRM further proposed that 
    manufacturers of such vehicles have the option of complying with either 
    FMVSS No. 105 or FMVSS No. 135 for an interim period of five years, 
    after which time all vehicles with a GVWR of 10,000 pounds or less 
    would be required to comply with Standard No. 135. Notice 11 stated 
    that the extension of the applicability of Standard No. 135 to LTVs 
    would be consistent with the agency policy of achieving international 
    harmonization whenever possible and consistent with the agency's 
    statutory mandate to ensure motor vehicle safety.
    
    II. Summary of Comments (Docket 85-06, Notice 11)
    
        The agency received eight written comments in response to the NPRM, 
    five from vehicle manufacturers, two from vehicle trade associations, 
    and one from a safety advocacy group. In general, the vehicle 
    manufacturers and the trade associations conditionally supported the 
    rulemaking for LTVs up to 8,000 pounds GVWR while the safety advocacy 
    group opposed it.
    
    A. Gross Vehicle Weight Limit for FMVSS No. 135 Applicability
    
        Notice 11 proposed to extend Standard No. 135 to passenger vehicles 
    with a GVWR of 10,000 pounds (4,536 kg) or less, including trucks, 
    buses, and multipurpose vehicles (LTVs).
        GM indicated that it participated in the development of the 
    American Automobile Manufacturers Association (AAMA) response to this 
    NPRM. The AAMA submission requested that the requirements of Standard 
    No. 135 be applied to vehicles with a GVWR of 8000 pounds (3,629 
    kilograms) or less. According to GM, AAMA believes the 500-Newton pedal 
    force specified in Standard No. 135 is inappropriate for vehicles with 
    a GVWR above 8,000 pounds.
        The Japanese Automobile Manufacturers Association (JAMA) supported 
    the extension of Standard No. 135 to LTVs, but was concerned that 
    adoption of the requirements as proposed would not further 
    international harmonization, a goal stated by the agency in the 
    preamble. JAMA recommended that NHTSA consult further with the ECE and 
    JAMA before moving ahead with the proposed amendment. JAMA contended 
    that extending Standard No. 135 to LTVs with a GVWR of 10,000 pounds or 
    less would decrease the similarity between Standard No. 135 and R13-H. 
    R13-H is applicable to the ``M1'' vehicle category in the European 
    classification scheme, which includes all types of passenger vehicles 
    with a maximum capacity of eight. A table in the JAMA submission shows 
    that the test conditions and requirements in No. 105 and ECE R13 are 
    similar and are applicable to vehicles of similar weight. The table 
    also highlights the differences between test conditions and 
    requirements in Standard No. 135 and the conditions and requirements 
    for LTVs in Standard No. 105 and ECE R13.
        Chrysler indicated that it was an active participant in the 
    discussions that culminated in the publication of FMVSS No. 135, which 
    Chrysler contends was intended for passenger cars. Chrysler pointed out 
    that the proposed extension of the applicability of Standard No. 135 to 
    LTVs up to 10,000 pounds GVWR would result in the standard being 
    applicable to some of the vehicles in four different categories of the 
    European vehicle classification system. These four categories include 
    passenger vehicles with a capacity of eight or less, passenger vehicles 
    with a capacity greater than eight and a GVWR of 11,023 pounds (5,000 
    kilograms) or less, non-passenger vehicles with a GVWR of
    
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    7,716 pounds (3,500 kilograms) or less, and non-passenger vehicles with 
    a GVWR up to 26,455 pounds (12,000 kilograms). Vehicles in the latter 
    three categories are not currently required to meet R13-H, the European 
    counterpart of No. 135.
        Nissan does not support the application of FMVSS No. 135 to LTVs 
    with a GVWR of 10,000 pounds or less. Nissan stated that the proposed 
    rule would decrease the similarity between Standard No. 135 and ECE 
    R13-H, resulting in a negative impact on international harmonization. 
    Nissan indicated that LTVs with a GVWR of 10,000 pounds or less could 
    fall into one of four European categories, ``M1'', ``M2'', ``N1'', or 
    ``N2'', which would make harmonization of the R13 very difficult. 
    Nissan also stated that there is no apparent activity among ECE members 
    to apply the harmonized light duty passenger vehicle standard, R13-H, 
    to vehicles in the M2, N1, or N2 classes.
        AAMA stated that its member companies would support extending 
    Standard No. 135 to LTVs with a GVWR of 8,000 pounds (3,629 kilograms) 
    or less. An 8,000-pound weight limit would better harmonize No. 135 
    with the requirements of ECE R13-H, which applies to category ``M1'' 
    vehicles.
        Ford supported the extension of Standard No. 135 to LTVs with a 
    GVWR of 8,000 pounds or less in the interest of international 
    harmonization. In its initial comments to this rulemaking proposal, 
    Ford indicated that several of that company's vehicles with a GVWR 
    below 8,000 pounds would require substantial redesign to meet all 
    applicable Standard No. 135 requirements. In a supplemental submission, 
    however, Ford indicated that the Standard No. 135 requirements could be 
    met by all its vehicles with a GVWR of 8,000 pounds or less, within the 
    proposed leadtime, without major modification or economic burden.
        Advocates for Highway and Auto Safety (Advocates) did not 
    specifically address the weight range issues cited by most commenters. 
    Advocates is opposed to extending No. 135 to cover LTVs, regardless of 
    vehicle weight, stating that the agency failed to demonstrate the 
    desirability of extending No. 135 applicability to LTVs. Advocates 
    cited a lack of actual cost or safety benefits data in the proposed 
    rule and further indicated that the organization believes No. 135 
    represents a decrease in the overall brake system safety level when 
    compared to No. 105. For example, Advocates points out that the pre-
    burnish, water, and dynamic emergency brake tests of No. 105 are not 
    included in No. 135 and longer stopping distances are permitted in No. 
    135 than in No. 105.
    
    B. Brake Standard for Light Trucks and Vans With GVWR Above Standard 
    No. 135 Limit
    
        GM indicated that AAMA recommended that the Notice 11 proposal be 
    modified for LTVs with a GVWR between 8,000 and 10,000 pounds to allow 
    a maximum pedal force of 700 Newtons. GM believes the brake systems on 
    its vehicles in this weight range would meet all requirements with a 
    500-Newton maximum pedal force and that company supports rulemaking as 
    proposed in Notice 11.
        JAMA supported the rulemaking proposal, but recommended that NHTSA 
    consult further with the ECE and JAMA to enhance international 
    harmonization of Standard No. 135 and ECE R13-H before proceeding with 
    the proposed amendment.
        Chrysler recommended that Standard No. 135 requirements be extended 
    to include LTVs with a GVWR up to 8,000 pounds. Chrysler also 
    recommended that a pedal force limit of 700 Newtons be allowed for 
    vehicles with a GVWR between 8,000 pounds and 10,000 pounds vehicles, 
    consistent with the ECE Regulations and Standard No. 105.
        Nissan did not support the application of Standard No. 135 to LTVs 
    with a GVWR below 10,000 pounds. Nissan stated that there is no 
    apparent activity among ECE members to apply R13-H, which is harmonized 
    with Standard No. 135, to vehicles in this class.
        Volkswagen supported the proposed rule as written.
        AAMA supported the extension of the applicability of Standard No. 
    135 to vehicles with a GVWR above 8,000 pounds provided the pedal force 
    limit is raised from 500 Newtons to 700 Newtons for vehicles with a 
    GVWR between 8,000 and 10,000 pounds.
        Ford stated that the agency should include two provisions in the 
    rulemaking for vehicles with a GVWR over 8000 pounds (3,629 kilograms). 
    Ford requested that a provision be included in Standard No. 135 to 
    allow a maximum pedal force of 700 Newtons for vehicles with a GVWR 
    above 8,000 pounds and also requested that the stopping distance be 
    increased for the ``Engine Off'' tests. Ford indicated that Standard 
    No. 105 specifies unique performance requirements for vehicles with a 
    GVWR between 8,000 and 10,000 pounds. Application of the No. 105 test 
    conditions and requirements to vehicles with a GVWR between 8,000 
    pounds and 10,000 pounds (4,536 kilograms) would more closely align the 
    proposed rulemaking with ECE R13-H, the harmonized European braking 
    standard.
    
    III. NHTSA Decision
    
    A. Overview
    
    A1. Lighter Vehicles
        The U.S. automobile manufacturers and the AAMA indicated that many 
    LTVs with a GVWR less than 10,000 pounds are currently being used as 
    passenger vehicles (small trucks, vans, and sport utility vehicles) and 
    should meet passenger car brake system requirements. According to 
    Ward's Automotive Yearbook, an average of about 9.4 million passenger 
    cars and 5.6 million LTVs with a GVWR under 10,000 pounds have been 
    sold annually in the U.S. in recent years.
        Most commenters recommended that the cut-off GVWR for an extension 
    of No. 135 applicability to LTVs be substantially less than 10,000 
    pounds, the value proposed in Notice 11. GM, Chrysler, Ford, and AAMA 
    indicated that brake performance requirements are more stringent in No. 
    135 than in No. 105. These commenters indicated that the heavier 
    vehicles in the weight range may not meet the performance requirements 
    of No. 135 without substantial brake system redesign. These commenters 
    also indicated that brake systems for vehicles with a GVWR above 8,000 
    pounds may have undesirable consumer characteristics such as increased 
    noise, wear, and pedal travel, if these systems are designed to meet 
    No. 135 requirements.
        Advocates opposed the rulemaking proposed in Notice 11, stating 
    that No. 135 represents a reduction in the safety level of brake 
    systems when compared with Standard No. 105. Advocates made arguments 
    in their comments to Notice 8 of Docket 85-06, the final rule 
    establishing Standard No. 135, that are similar to its Notice 11 
    comments. Advocates stated in response to Notice 8 that No. 135 was 
    less stringent than Standard No. 105 since Standard No. 135 did not 
    include several Standard No. 105 test procedures and allowed longer 
    stopping distances. Advocates' comparison of stopping distances is 
    based on a simplistic conversion of stopping distances from English to 
    metric units, which indicates that the allowed stopping distances in 
    No. 135 are longer than No. 105 stopping distances for comparable test 
    speeds. Advocates' evaluation, however, did not consider the 
    conditioning of the brakes prior to a given test, which is an important 
    factor in determining the stringency of brake performance requirements. 
    More importantly, the
    
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    current extension of No. 135 will require LTVs to meet the same levels 
    of braking performance required for passenger cars, something that is 
    not required currently under No. 105. NHTSA believes that No. 135 
    should be applied to LTVs despite Advocates' objections. The final rule 
    for No. 135, which did not quantify the safety benefits associated with 
    the rulemaking, was issued over the objections of Advocates and others.
        Vehicle manufacturers and the AAMA also stated that the rulemaking 
    proposed in Notice 11 would decrease the harmonization between Standard 
    No. 135, and the European standard for light duty passenger vehicles, 
    ECE R13-H. Most of the vehicles covered by R13-H have a loaded weight 
    below 8,000 pounds (3,629 kilograms), whereas the NPRM proposed 
    extending No. 135 to LTVs with a GVWR up to 10,000 pounds (4,536 
    kilograms).
        GM indicated that the vehicles manufactured by that company could 
    meet the requirements of No. 135 within the 5-year leadtime proposed. 
    However, Chrysler, Ford, and AAMA recommended that No. 135 be applied 
    only to vehicles with a GVWR below 8,000 pounds. Based on the comments 
    on this issue, NHTSA believes that the maximum GVWR for the application 
    of No. 135 to LTVs should be below 8,000 pounds.
        The agency estimates, based on Ward's Automotive Yearbook figures, 
    that about 75 percent of the 5.6 million LTVs with a GVWR of 10,000 
    pounds or less sold annually in the US are Class 1 vehicles with a GVWR 
    below 6,000 pounds (2,722 kilograms). NHTSA further estimates the 
    annual sales of LTVs with a GVWR between 8,000 and 10,000 pounds to be 
    0.5 to 0.7 million vehicles, or about 10 to 13 percent of all LTVs with 
    a GVWR below 10,000 pounds. The agency believes, therefore, that brake 
    system redesign for these vehicles alone could be particularly 
    burdensome. Also, any safety benefit that would result from the 
    application of the Standard No. 135 requirements to this group of LTVs 
    would be limited by the low sales volume.
        The agency believes that there are two values that should be 
    considered for the maximum weight of No. 135 applicability to LTVs. 
    Standard No. 135 would be consistent with Standard No. 105 if the 
    extension to LTVs covered vehicles with a maximum GVWR up to 8,000 
    pounds, since Standard No. 105 contains unique braking performance 
    requirements for vehicles with a GVWR between 8,000 and 10,000 pounds. 
    As previously stated, an 8,000-pound GVWR limit for the extension is 
    supported by the AAMA, Ford, and Chrysler and would cover 85 to 90 
    percent of all LTVs with a GVWR below 10,000 pounds.
        The agency believes the effects on international harmonization that 
    would result from the extension of Standard No. 135 as proposed in 
    Notice 11 (10,000 pound cut-off) should be considered. The European 
    equivalent of Standard No. 135, ECE R13-H, is applicable to vehicles in 
    the M1 category, passenger vehicles with a passenger capacity of eight. 
    Although there is no weight limit specified for the M1 class, these 
    vehicles rarely have a weight capacity above 7,000 pounds. The proposed 
    10,000-pound GVWR limit would extend the applicability of Standard No. 
    135 to vehicles in three European vehicle classes not covered by R13-H. 
    The standard that applies to these classes, R13, is not consistent with 
    No. 135 with regard to test conditions and performance requirements; 
    hence harmonization of Standard No. 135 and ECE R13 would be difficult.
        The agency believes that 3,500 kg is a logical value for the 
    maximum applicable GVWR for No. 135 extension to LTVs since this value 
    is used in the European system as the maximum GVWR for vehicles in the 
    ``N1'' class, or light duty non-passenger vehicles. Therefore, 
    harmonization of Standard No. 135 and R13 would not affect all European 
    light duty vehicles. Also, since 3,500 kilograms (7716 pounds) and 
    3,629 kilograms (8,000 pounds) are similar quantities, the number of 
    vehicles affected by either choice is similar.
    A2. Heavier Vehicles
        The brake test specifications in No. 135 allow a maximum pedal 
    force during braking of 500 Newtons for most of the performance test 
    series including, Cold Effectiveness, Hot Performance, Power Brake Unit 
    or Brake Power Assist Unit Inoperative. Most manufacturers indicated 
    that 500 Newtons is insufficient pedal force for vehicles with a GVWR 
    above 8,000 pounds and inconsistent with the pedal force requirements 
    in No. 105 and ECE R13 for these vehicles.
        GM indicated that it participated in the development of the AAMA 
    response to Notice 11 of Docket 85-06 and acknowledged the reasons AAMA 
    requested that the maximum allowable pedal force in No. 135, 500 
    Newton, be increased to 700 Newton for vehicles with a GVWR above 8,000 
    pounds. However, GM indicated vehicles manufactured by that company 
    could meet the current No. 135 requirements over the five-year leadtime 
    period proposed in the NPRM. GM cited several reasons for supporting 
    Notice 11 including the following: LTVs are being widely used to 
    transport people; the proposed five-year leadtime should be sufficient 
    to make necessary LTV brake changes; and, M1 class European vehicles 
    are analogous to the vehicles that would be covered by adoption of the 
    NPRM.
        JAMA submitted a table highlighting brake test conditions and 
    performance requirements for FMVSS No. 135, FMVSS No. 105, and ECE R13, 
    the European standard for light weight commercial vehicles. According 
    to the table, Standard No. 105, and R13, which applies to light duty 
    vehicles not covered by R13-H, allow a maximum pedal force of 680 
    Newtons and 700 Newtons, respectively, whereas No. 135 allows a maximum 
    pedal force of 500 Newtons. JAMA suggested that NHTSA consult further 
    with Europe and Japan before proceeding with rulemaking based on the 
    NPRM since the proposed rule would represent a significant divergence 
    between the US and European light duty vehicle brake standards.
        Chrysler believes that the pedal force limit of 500 Newtons 
    specified in No. 135 is appropriate for vehicles up to 8,000 pounds 
    GVWR. That company recommended, however, that the standard be modified 
    to allow a pedal force of 700 Newtons for vehicles with a GVWR between 
    8,000 and 10,000 pounds. Chrysler indicated that a 500-Newton pedal 
    force limit for vehicles with a GVWR above 8,000 pounds could result in 
    braking systems that have a negative impact on customer satisfaction. 
    Compliant braking systems for such vehicles could require higher 
    friction linings and higher brake pedal ratios resulting in increased 
    brake noise, wear, and pedal travel.
        Nissan opposed the NPRM, claiming that the harmonization of No. 135 
    and R13-H would be adversely affected. According to Nissan, Notice 11 
    proposes applying No. 135 to vehicles in this country, that are 
    equivalent to European M2, N1, and N2 vehicles, which are not covered 
    by the harmonized standard, R13-H.
        VW supported issuance of a final rule based on the NPRM.
        AAMA stated that it would support the Notice 11 NPRM if the No. 135 
    test conditions were changed to allow for a 700-Newton maximum pedal 
    force for vehicles with a GVWR above 8,000 pounds. AAMA cited several 
    reasons to justify the change including the following: improved 
    harmonization of No. 135 with the European standard (R13-H), since the 
    standard covering
    
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    most European vehicles that are comparable to LTVs in this country, 
    allows a 700-Newton pedal force; the 700-Newton pedal force would 
    affect mostly commercial, non-passenger vehicles; most sport utility 
    vehicles and other small trucks would be required to meet the more 
    stringent No. 135 requirements.
        Ford requested that a provision be included in No. 135 to allow a 
    maximum pedal force of 700 Newtons for vehicles with a GVWR above 8,000 
    pounds. Allowance of a 700-Newton pedal force is consistent with ECE 
    R13 requirements, according to Ford, for light passenger vehicles and 
    would more closely align and harmonize the US and European 
    requirements.
        Several vehicle manufacturers and the AAMA requested that the 
    agency apply No. 135, modified to allow a 700-Newton peak pedal force, 
    to LTVs with a GVWR above 8,000 pounds, instead of No. 135 as currently 
    written, which limits pedal force to 500 Newtons.
        International harmonization was cited by the commenters as a major 
    reason for requesting that the maximum allowable pedal force be raised 
    to 700 Newtons for vehicles with a GVWR above 8,000 pounds. The 
    European equivalent of Standard No. 135, R13-H, applies to passenger 
    vehicles with maximum passenger capacity of eight and allows a maximum 
    pedal force of 500 Newtons. Although a maximum GVWR is not specified 
    for these M1 class vehicles, their loaded weight rarely exceeds 7,000 
    pounds (3,175 kilograms). Other light duty vehicle classes in the 
    European system are allowed a maximum pedal force of 700 Newtons during 
    brake performance testing. The commenters also stated that No. 105 
    allows a maximum pedal force of 680 Newtons (150 pounds) for all 
    vehicles with a GVWR of 10,000 pounds or less. Additionally, Ford, 
    Chrysler, and AAMA indicated that a 500-Newton brake pedal force limit 
    for vehicles in the 8,000 to 10,000-pound range could result in brake 
    systems with low customer satisfaction due to increased noise, lining 
    and rotor wear, and brake pedal travel.
        The agency notes that GM stated that No. 135 requirements could be 
    met by that company's LTVs, including those in the 8,000 to 10,000-
    pound GVWR range. GM cited several reasons for supporting Notice 11 
    including the observation that M1 class European vehicles are analogous 
    to the vehicles in this country that would be covered if the NPRM were 
    adopted. NHTSA disagrees with GM regarding the international 
    harmonization issue. As noted above, M1 vehicles rarely exceed 7,000 
    pounds GVWR. Most commenters argued that vehicles with a loaded weight 
    above 8,000 pounds are not analogous to M1 vehicles and are not subject 
    to the same braking requirements as M1 vehicles.
        The comments and analytical data provided by Ford indicate that 
    several of that company's 8,000 to 10,000-pound vehicles may not be 
    able to comply with No. 135, based on computer simulations. NHTSA 
    believes that the data provided by Ford indicate that the five-year 
    leadtime would be adequate to obtain compliance with No. 135 (500-
    Newton pedal force) for its vehicles in this weight class, without a 
    major cost burden.
        The agency does not have data relating to the Chrysler and AAMA 
    observation that brake systems meeting the No. 135 requirements for 
    vehicles with a GVWR above 8,000 pounds would have low customer 
    satisfaction. There is the potential for systems with low customer 
    satisfaction, but NHTSA believes that sufficient leadtime will avoid 
    this problem.
        Advocates for Highway and Auto Safety (Advocates) objected to the 
    proposed rulemaking stating that the agency had not addressed the 
    associated costs and benefits. The agency has no data specifically 
    addressing the incremental cost associated with the application of No. 
    135 to LTVs with a GVWR less than 10,000 pounds. NHTSA believes the 
    cost of LTV compliance with No. 135 will be similar to the cost 
    incurred for passenger cars, especially for the smaller LTVs. Although 
    several manufacturers indicated that substantial brake system redesign 
    would be necessary for vehicles with a loaded weight above 8,000 pounds 
    to meet No. 135, none provided cost information. Additionally, the 
    agency has not attempted to quantify the benefits that would be 
    realized if these vehicles were in compliance with No. 135.
        Currently, Standard No. 105 utilizes 4,536 kilograms (10,000 
    pounds) as the maximum GVWR for light duty vehicles and the braking 
    test conditions, procedures, and requirements are different for 
    vehicles with a GVWR above 4536 kilograms. The agency will continue to 
    use 4,536 kilograms to separate light and heavy duty vehicles with 
    regard to brake system standards. This would ensure continued 
    consistency with FHWA's Office of Motor Carriers, which also utilizes 
    10,000 pounds as the GVWR to separate light and heavy duty vehicles for 
    application of that agency's safety regulations.
        There are several options when considering the appropriate brake 
    system standard for vehicles with a GVWR between 3,500 and 4536 
    kilograms. Both Standards No. 105 and No. 135 could be applied to these 
    vehicles as well as Standard No. 135 modified to allow a 700-Newton 
    brake pedal force, as requested by several commenters. The provisions 
    in No. 135 specify wheel lock sequence performance, to address 
    directional stability during braking, whereas No. 105 has no related 
    requirements. The pre-burnish test, water test, and dynamic emergency 
    brake test are provisions in Standard No. 105 that are not included in 
    Standard No. 135. The agency believes that Standard No. 105 should be 
    applied to vehicles with a GVWR above 3,500 kg for continuity with 
    present requirements. Specifying Standard No. 105 compliance for these 
    vehicles would provide most of the benefits of Standard No. 135 while 
    alleviating the manufacturer concerns about significant brake system 
    redesign if Standard No. 135 were applied to these vehicles.
        In response to Notice 11, most vehicle manufacturers and the AAMA 
    recommended that the agency issue a final rule in which No. 135, 
    modified to allow 700 Newtons pedal force, be applied to vehicles with 
    a GVWR between 3,500 and 4536 kilograms. The agency is conducting brake 
    system testing/analyses on vehicles in this weight range in addition to 
    reviewing the testing data from Ford. After it finishes these testing/
    analyses, NHTSA will publish a separate notice for the brake systems of 
    LTVs with a GVWR between 3,500 and 4,536 kilograms.
    
    B. Application
    
    B1. Lighter Vehicles
        After considering the public comments to the NPRM (Notice 11), the 
    agency has decided, with this final rule, to extend the applicability 
    of No. 135 to LTVs with a maximum GVWR of 3,500 kilograms (7,716 
    pounds) instead of the 4,536 kilograms (10,000 pounds) proposed in 
    Notice 11 of Docket 85-06. Accordingly, the title of No. 135 will be 
    modified to reflect the extension to LTVs, as proposed in Notice 11, 
    and the applicability section of No. 135 proposed in Notice 11 will be 
    modified.
    B2. Heavier Vehicles
        Notice 11 of Docket 85-06 proposed to extend the applicability of 
    Standard No. 135 to LTVs with a GVWR of 4,536 kilograms (10,000 pounds) 
    or less. Most motor vehicle manufacturers objected to the proposal as 
    written, indicating that compliance with No. 135 may require major 
    brake system modifications for vehicles with a GVWR above 3,629
    
    [[Page 51069]]
    
    kilograms (8,000 pounds). After considering the public comments to the 
    NPRM (Notice 11), NHTSA has decided not to extend the applicability of 
    Standard No. 135 to LTVs with a GVWR between 3,500 kilograms (7,716 
    pounds) and 4,536 kilograms (10,000 pounds). The agency has further 
    decided that No. 105 will still be applicable to LTVs with a GVWR 
    between 3,500 and 4536 kilograms at this time.
    
    IV. Leadtime
    
        The five-year leadtime for the application of FMVSS No. 135 to LTVs 
    is consistent with the leadtime provided for No. 135 applicability to 
    passenger cars in the final rule for No. 135 (Docket 85-06, Notice 8). 
    As is the case with passenger car applicability of No. 105, compliance 
    with FMVSS No. 105 is optional between December 1, 1997 and September 
    1, 2002. It is anticipated that this leadtime is sufficient to allow 
    manufacturers of LTVs with a GVWR of 3,500 kilograms and below to 
    complete any required brake system modifications during scheduled 
    redesign periods so that the economic burden will be minimal.
        As previously stated, the agency is reviewing data submitted by 
    Ford and data from recently conducted brake testing to assess the 
    performance of vehicles with a GVWR between 3,500 and 4,536 kilograms 
    relative to FMVSS No. 135. The agency will publish a separate notice on 
    these vehicles in the future. If the agency determines that these 
    vehicles should be covered by FMVSS No. 135, sufficient leadtime will 
    be provided to ensure vehicle modifications will not cause significant 
    burden.
    
    V. Regulatory Analysis
    
    A. Executive Order 12866 and DOT Regulatory Policies and Procedures
    
        This notice has not been reviewed under Executive Order 12866. 
    NHTSA has considered the impacts of this rulemaking action and 
    determined that it is not ``significant'' within the meaning of the 
    Department of Transportation's regulatory policies and procedures. The 
    agency believes that application of FMVSS No. 135 to LTVs with a GVWR 
    of 3,500 kilograms or less will ensure an equivalent level of safety 
    for those aspects of performance covered by FMVSS No. 105. This final 
    rule will add brake performance and offer safety benefits in areas not 
    addressed in FMVSS No. 105.
        In the final rule for FMVSS No. 135 (60 FR 6411), the agency 
    indicated that the incremental cost of passenger car compliance with 
    No. 135 as compared to No. 105 compliance would be minor. These minor 
    incremental costs are associated with differences in the actual 
    compliance testing costs and minor brake system redesign for some 
    marginal brake systems. Compliance testing costs were estimated to be 
    slightly less for No. 135 testing than for No. 105 testing since the 
    No. 135 procedures are shorter. The agency also believes the Adhesion 
    Utilization (AU) properties of LTVs may be different from the AU 
    properties of most passenger cars. The NHTSA estimates that some brake 
    system adjustments will be required for LTVs to comply with the AU, or 
    directional stability test in Standard No. 135. The agency stated in 
    the Notice of proposed rulemaking (61 FR 19603) that the application of 
    Standard No. 135 to LTVs would not impose significant costs on vehicle 
    manufacturers. The agency further stated that the cost impacts are so 
    minimal as not to warrant a full regulatory evaluation and NHTSA 
    believes that the impact assessment in the NPRM is still valid. The 
    substantial lead time proposed for mandatory LTV compliance should 
    enable manufacturers to incorporate necessary changes as part of model 
    change over, in phases if necessary.
    
    B. Regulatory Flexibility Act
    
        NHTSA has also considered the effects of both this proposal under 
    the Regulatory Flexibility Act. I hereby certify that it would not have 
    a substantial economic impact on a substantial number of small 
    entities. Accordingly, the agency has not prepared a regulatory 
    flexibility analysis.
        NHTSA concluded that the FMVSS No. 135 final rule had no 
    significant impact on a substantial number of small entities. That 
    conclusion is also valid for this final rule since most of the vehicles 
    affected by this rulemaking are manufactured by entities that also 
    manufacture passenger cars. Accordingly, the incremental cost would be 
    small and would not likely affect vehicle sales.
    
    C. National Environmental Policy Act
    
        NHTSA has analyzed this final rule for the purposes of the National 
    Environmental Policy Act of 1969. The agency has determined that 
    implementation of this action will not have any significant effect on 
    the quality of human environment. This final rule will result in no 
    changes to motor vehicle or motor vehicle equipment production or 
    disposal processes.
    
    D. Executive Order 12612 (Federalism)
    
        NHTSA has analyzed this action under the principles and criteria in 
    Executive Order 12612. The agency believes that this rulemaking action 
    will not have sufficient Federalism implications to warrant the 
    preparation of a Federalism Assessment. There are no State laws 
    affected by this final rule.
    
    E. Executive Order 12778 (Civil Justice Reform)
    
        This rulemaking will have no retroactive effect. Under 49 U.S.C. 
    30103, whenever a Federal motor vehicle safety standard is in effect, a 
    State may not adopt or maintain a safety standard applicable to the 
    same aspect of performance which is not identical to the Federal 
    standard, except to the extent that the State requirement imposes a 
    higher level of performance and applies only to vehicles produced for 
    use in that State. The 49 U.S.C. 30161 sets forth a procedure for 
    judicial review of rulemakings establishing, amending, or revoking 
    Federal motor vehicle safety standards. That section does not require 
    submission of a petition for reconsideration or other administrative 
    proceedings before parties may file suit in court.
    
    List of Subjects in 49 CFR Part 571
    
        Imports, Motor vehicle safety, Motor vehicles, Rubber and rubber 
    products, Tires.
    
        In consideration of the foregoing, the agency amends Title 49 of 
    the Code of Federal Regulations at Part 571 as follows:
    
    PART 571--FEDERAL MOTOR VEHICLE SAFETY STANDARDS
    
        1. The authority citation for Part 571 continues to read as 
    follows:
    
        Authority: 49 U.S.C. 322, 30111, 30115, 30117, and 30166; 
    delegation of authority at 49 CFR 1.50.
    
        2. Section 571.105 is amended by revising S3, to read as follows:
    
    Part 571.105--Standard No. 105; Hydraulic Brake Systems
    
    * * * * *
        S3. Application. This standard applies to hydraulically-braked 
    vehicles with a GVWR greater than 3,500 kilograms (7,716 pounds). This 
    standard applies to hydraulically-braked passenger cars manufactured 
    before September 1, 2000, and to hydraulically-braked multipurpose 
    passenger vehicles, trucks and buses with a GVWR of 3,500 kilograms or 
    less that are manufactured before September 1, 2002. At the option of 
    the
    
    [[Page 51070]]
    
    manufacturer, hydraulically-braked passenger cars manufactured before 
    September 1, 2000, and hydraulically-braked multipurpose passenger 
    vehicles, trucks and buses with a GVWR of 3,500 kilograms (7,716 
    pounds) or less manufactured before September 1, 2002, may meet the 
    requirements of Federal Motor Vehicle Safety Standard No. 135, Light 
    Vehicle Brake Systems instead of this standard.
    * * * * *
        3. Section 571.135 is amended by revising the heading and section 
    S3 to read as follows:
    
    Part 571.135--Standard No. 135; Light Vehicle Brake Systems
    
    * * * * *
        S3. Application. This standard applies to passenger cars 
    manufactured on or after September 1, 2000 and to multi-purpose 
    passenger vehicles, trucks and buses with a gross vehicle weight rating 
    (GVWR) of 3,500 kilograms (7,716 pounds) or less, manufactured on or 
    after September 1, 2002. In addition, at the option of the 
    manufacturer, passenger cars manufactured before September 1, 2000, and 
    multi-purpose passenger vehicles, trucks and buses with a GVWR of 3,500 
    kilograms (7,716 pounds) or less, manufactured before September 1, 
    2002, may meet the requirements of this standard instead of Federal 
    Motor Vehicle No. 105, Hydraulic Brake Systems.
    * * * * *
        Issued on: September 18, 1997.
    Ricardo Martinez,
    Administrator.
    [FR Doc. 97-25907 Filed 9-29-97; 8:45 am]
    BILLING CODE 4910-59-P
    
    
    

Document Information

Published:
09/30/1997
Department:
National Highway Traffic Safety Administration
Entry Type:
Rule
Action:
Final rule.
Document Number:
97-25907
Pages:
51064-51070 (7 pages)
Docket Numbers:
Docket 85-06, Notice 13
RINs:
2127-AG35: Extend Applicability of Braking Requirements to All Light Vehicles
RIN Links:
https://www.federalregister.gov/regulations/2127-AG35/extend-applicability-of-braking-requirements-to-all-light-vehicles
PDF File:
97-25907.pdf
CFR: (1)
49 CFR 571