95-22338. Airworthiness Directives; Bell Helicopter Textron, Inc. Model 206A and 206B Helicopters  

  • [Federal Register Volume 60, Number 174 (Friday, September 8, 1995)]
    [Proposed Rules]
    [Pages 46790-46792]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 95-22338]
    
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 94-SW-16-AD]
    
    
    Airworthiness Directives; Bell Helicopter Textron, Inc. Model 
    206A and 206B Helicopters
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Notice of Proposed Rulemaking (NPRM).
    
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    SUMMARY: This document proposes the supersedure of an existing 
    airworthiness directive (AD), applicable to Bell Helicopter Textron, 
    Inc. (BHTI) Model 206A and 206B helicopters, that currently requires an 
    inspection of the main transmission input driveshaft assembly 
    (driveshaft) at intervals of 300 hours time-in-service (TIS); the 
    application of a zinc chromate primer inspection visual aid; and, daily 
    visual checks of the driveshaft. This action would require inspections 
    of the driveshaft at intervals of 300 hours TIS; the application of a 
    self-adhesive temperature indicator visual inspection aid; and, 
    preflight visual owner/operator (pilot) checks of the driveshaft. This 
    proposal is prompted by recent studies that indicate that self-adhesive 
    temperature indicators are a more reliable means of detecting overheat 
    conditions on grease-lubricated couplings than the zinc chromate 
    primers that are currently in use. The actions specified by the 
    proposed AD are intended to prevent failure of the driveshaft due to 
    coupling wear or overheating, which could result in loss of power to 
    the main rotor and a subsequent forced emergency landing.
    
    DATES: Comments must be received by November 7, 1995.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), Office of the Assistant Chief Counsel, Attention: 
    Rules Docket No. 94-SW-16-AD, 2601 Meacham Blvd., Room 663, Fort Worth, 
    Texas 76137. Comments may be inspected at this location between 9:00 
    a.m. and 3:00 p.m., Monday through Friday, except Federal holidays.
        The service information referenced in the proposed rule may be 
    obtained from Bell Helicopter Textron, Inc., Product Support Dept., 
    P.O. Box 482, Fort Worth, Texas 76101. This information may be examined 
    at the FAA, Office of the Assistant Chief Counsel, 2601 Meacham Blvd., 
    Room 663, Fort Worth, Texas.
    
    FOR FURTHER INFORMATION CONTACT: Mr. Jurgen Priester, Aerospace 
    Engineer, Rotorcraft Certification Office, Rotorcraft Directorate, FAA, 
    Fort Worth, Texas 76193-0170, telephone (817) 222-5159; fax (817) 222-
    5959.
    
    SUPPLEMENTARY INFORMATION:
    
    Comments Invited
    
        Interested persons are invited to participate in the making of the 
    proposed rule by submitting such written data, views, or arguments as 
    they may desire. Communications should identify the Rules Docket number 
    and be submitted in triplicate to the address specified above. All 
    communications received on or before the closing date for comments, 
    specified above, will be considered before taking action on the 
    proposed rule. The proposals contained in this notice may be changed in 
    light of the comments received.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the proposed rule. All 
    comments submitted will be available, both before and after the closing 
    date for comments, in the Rules Docket for examination by interested 
    persons. A report summarizing each FAA-public contact concerned with 
    the substance of this proposal will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket No. 94-SW-16-AD.'' The postcard will be date stamped and 
    returned to the commenter.
    
    Availability of NPRMs
    
        Any person may obtain a copy of this NPRM by submitting a request 
    to the FAA, Office of the Assistant Chief Counsel, Attention: Rules 
    Docket No. 94-SW-16-AD, 2601 Meacham Blvd., Room 663, Fort Worth, Texas 
    76137.
    
    Discussion
    
        On January 26, 1981, the FAA issued AD 81-04-08, Amendment 39-4037 
    (46 FR 12469, February 17, 1981), to require an inspection of the 
    driveshaft at intervals of 300 hours TIS; the application of a zinc 
    chromate primer 
    
    [[Page 46791]]
    inspection visual aid; and, daily visual checks of the driveshaft that 
    may be performed by the pilot. That action was prompted by reports of 
    excessive wear and failures of the driveshaft. The requirements of that 
    AD are intended to prevent failure of the driveshaft due to coupling 
    wear or overheating, which would result in loss of power to the main 
    rotor and a forced emergency landing.
        Since the issuance of that AD, manufacturer's studies have shown 
    that self-adhesive temperature indicators are a more reliable means of 
    detecting overheat conditions on grease-lubricated couplings than zinc 
    chromate primers. BHTI has issued Alert Service Bulletin (ASB) No. 206-
    93-76, Revision B, dated September 6, 1994, which describes procedures 
    for the application of a self-adhesive temperature indicator, as well 
    as for repetitive visual checks of the driveshaft for grease leakage 
    from the grease-lubricated couplings, overheating, and security of the 
    clamps and bolts used to attach the driveshaft to transmission and 
    engine couplings. The checks described in this proposal before the 
    first flight of each day may be performed by a pilot, but must be 
    entered into the aircraft records showing compliance with the AD in 
    accordance with sections 43.11 and 91.417(a)(2)(v) of the Federal 
    Aviation Regulations. This notice proposes to allow a pilot to perform 
    these checks because they involve only a visual check for grease 
    leakage, overheating, and security of the clamps and bolts used to 
    attach the driveshaft to transmission and engine couplings. These 
    checks can be performed equally well by a pilot or a mechanic. They 
    involve checking items similar to those items that a pilot checks 
    during a preflight check. This notice proposes that a mechanic inspect 
    the driveshaft and driveshaft couplings at intervals of 300 hours TIS.
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other BHTI Model 206A and 206B helicopters of the 
    same type design, the proposed AD would supersede AD 81-04-08 to 
    require inspections of the driveshaft at intervals of 300 hours TIS; 
    the application of a self-adhesive visual over-temperature indicator; 
    and, preflight visual pilot checks of the driveshaft. The actions would 
    be accomplished in accordance with BHTI ASB No. 206-93-76, Revision B, 
    dated September 6, 1994, described previously.
        The FAA estimates that 4,312 helicopters of U.S. registry would be 
    affected by this proposed AD, that it would take approximately one and 
    one-half work hours per helicopter to accomplish the proposed actions, 
    and that the average labor rate is $60 per work hour. Required parts 
    would be provided by the manufacturer at no charge, but installation 
    materials would cost approximately $10 per helicopter. Based on these 
    figures, the total cost impact of the proposed AD on U.S. operators is 
    estimated to be $431,200.
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this 
    proposal would not have sufficient federalism implications to warrant 
    the preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this proposed 
    regulation (1) is not a ``significant regulatory action'' under 
    Executive Order 12866; (2) is not a ``significant rule'' under the DOT 
    Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); 
    and (3) if promulgated, will not have a significant impact, positive or 
    negative, on a substantial number of small entities under the criteria 
    of the Regulatory Flexibility Act. A copy of the draft regulatory 
    evaluation prepared for this action is contained in the Rules Docket. A 
    copy of it may be obtained by contacting the Rules Docket at the 
    location provided under the caption Addresses.
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Safety.
    
    The Proposed Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration proposes to amend 
    part 39 of the Federal Aviation Regulations (14 CFR part 39) as 
    follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40101, 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by removing Amendment 39-4037 (46 FR 
    12469, February 17, 1981), and by adding a new airworthiness directive 
    (AD), to read as follows:
    
    Bell Helicopter Textron, Inc.: Docket No. 94-SW-16-AD. Supersedes AD 
    81-04-08, Amendment 39-4037.
    
        Applicability: Model 206A and 206B helicopters, certificated in 
    any category.
    
        Note 1: This AD applies to each helicopter identified in the 
    preceding applicability provision, regardless of whether it has been 
    modified, altered, or repaired in the area subject to the 
    requirements of this AD. For helicopters that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must use the authority 
    provided in paragraph (e) to request approval from the FAA. This 
    approval may address either no action, if the current configuration 
    eliminates the unsafe condition, or different actions necessary to 
    address the unsafe condition described in this AD. Such a request 
    should include an assessment of the effect of the changed 
    configuration on the unsafe condition addressed by this AD. In no 
    case does the presence of any modification, alteration, or repair 
    remove any helicopter from the applicability of this AD.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent failure of the main transmission input driveshaft 
    assembly (driveshaft) due to coupling wear or overheating, which 
    could result in loss of power to the main rotor and a subsequent 
    forced emergency landing, accomplish the following:
        (a) Before the first flight of each day after the effective date 
    of this AD, visually check the driveshaft, part number (P/N) 206-
    040-100-13, for: (1) Grease leakage from the driveshaft coupling, P/
    N 206-040-108-005; and (2) visual damage and security of the clamps 
    and bolts used to attach the driveshaft to the transmission and 
    engine couplings. After compliance with paragraph (d) of this AD, 
    also check the self-adhesive visual over-temperature indicators 
    (over-temperature indicators) for overheating, deterioration, 
    debonding, or discoloration in accordance with Part II of the 
    Accomplishment Instructions of Bell Helicopter Textron, Inc. (BHTI) 
    Alert Service Bulletin (ASB) No. 206-93-76, Revision B, dated 
    September 6, 1994. If any grease leakage exists, or if there are 
    indications of overheating, disassemble and inspect the driveshaft 
    in accordance with the applicable maintenance manual, and replace 
    the over-temperature indicators in accordance with Part III of the 
    Accomplishment Instructions of BHTI ASB 206-93-76, Revision B, dated 
    September 6, 1994.
        (b) The visual check required by paragraph (a) may be performed 
    by an owner/operator (pilot) holding at least a private pilot 
    certificate, and must be entered into the aircraft records showing 
    compliance with this AD in accordance with sections 43.11 and 
    91.417(a)(2)(v) of the Federal Aviation Regulations.
        (c) Inspect and lubricate the driveshaft assembly, P/N 206-040-
    100-13, and driveshaft grease-lubricated couplings, P/N 206-040-108-
    005, in accordance with the helicopter's maintenance manual and 
    according to the compliance schedule that follows, and thereafter, 
    inspect and lubricate at intervals not to exceed 300 hours time-in-
    service (TIS):
        (1) For helicopters with 250 hours TIS or more, compliance is 
    required within the next 50 hours TIS; or, 
    
    [[Page 46792]]
    
        (2) For helicopters with less than 250 hours TIS, compliance is 
    required prior to attaining 300 hours TIS.
        (d) Install the over-temperature indicators at the next 300 
    hours TIS driveshaft coupling inspection and lubrication in 
    accordance with Part I of the Accomplishment Instructions of BHTI 
    ASB 206-93-76, Revision B, dated September 6, 1994.
        (e) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used when approved by the Manager, Rotorcraft Certification Office, 
    Rotorcraft Directorate, FAA. Operators shall submit their requests 
    through an FAA Principal Maintenance Inspector, who may concur or 
    comment and then send it to the Manager, Rotorcraft Certification 
    Office.
    
        Note 2: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Rotorcraft Certification Office.
    
        (f) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the helicopter to a location where 
    the requirements of this AD can be accomplished.
    
        Issued in Fort Worth, Texas, on August 31, 1995.
    Daniel P. Salvano,
    Manager, Rotorcraft Directorate, Aircraft Certification Service.
    [FR Doc. 95-22338 Filed 9-7-95; 8:45 am]
    BILLING CODE 4910-13-P
    
    

Document Information

Published:
09/08/1995
Department:
Federal Aviation Administration
Entry Type:
Proposed Rule
Action:
Notice of Proposed Rulemaking (NPRM).
Document Number:
95-22338
Dates:
Comments must be received by November 7, 1995.
Pages:
46790-46792 (3 pages)
Docket Numbers:
Docket No. 94-SW-16-AD
PDF File:
95-22338.pdf
CFR: (1)
14 CFR 39.13