05-24448. Airworthiness Directives; Pratt & Whitney JT9D-7R4 Turbofan Engines  

  • Start Preamble

    AGENCY:

    Federal Aviation Administration (FAA), Department of Transportation (DOT).

    ACTION:

    Final rule; request for comments.

    SUMMARY:

    The FAA is adopting a new airworthiness directive (AD) for Pratt & Whitney (PW) JT9D-7R4 turbofan engines. This AD requires inspection of the blade root thickness of 1st stage fan blades identified by part number (P/N) and serial number (SN) in this AD, by a repair station approved by PW to perform the inspection. This AD results from a report that a repair station created their own repair and performed it on 520 1st stage fan blades, without approval from PW. We are issuing this AD to prevent 1st stage fan blade fracture and uncontained engine failure, resulting in possible damage to the airplane.

    DATES:

    This AD becomes effective January 11, 2006.

    We must receive any comments on this AD by February 27, 2006.

    ADDRESSES:

    Use one of the following addresses to comment on this AD:

    • DOT Docket Web site: Go to http://dms.dot.gov and follow the instructions for sending your comments electronically.
    • Government-wide rulemaking Web site: Go to http://www.regulations.gov and follow the instructions for sending your comments electronically.
    • Mail: Docket Management Facility; U.S. Department of Transportation, 400 Seventh Street, SW., Nassif Building, Room PL-401, Washington, DC 20590-0001.
    • Fax: (202) 493-2251.
    • Hand Delivery: Room PL-401 on the plaza level of the Nassif Building, 400 Seventh Street, SW., Washington, DC, between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays.
    Start Further Info

    FOR FURTHER INFORMATION CONTACT:

    Kevin Donovan, Aerospace Engineer, Engine Certification Office, FAA, Engine and Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803-5299; telephone (781) 238-7743, fax (781) 238-7199.

    End Further Info End Preamble Start Supplemental Information

    SUPPLEMENTARY INFORMATION:

    In May 2005, we received a report from Airfoil Technologies International (ATI), of the United Kingdom, that their repair station created their own repair and performed it on 520 1st stage fan blades, without approval from PW. The repairs were made to a critical area of the fan blade root. PW requires source demonstration by each repair station before they approve the repair station to perform blade repairs, including the repair that should have been performed to these 1st stage fan blades, known as Repair-23. This requirement exists due to PW's concern with proper blending in a critical area of the blade root. This condition, if not corrected, could result in 1st stage fan blade fracture and uncontained engine failure, resulting in possible damage to the airplane.

    FAA's Determination and Requirements of this AD

    The unsafe condition described previously is likely to exist or develop on other PW JT9D-7R4 turbofan engines of the same type design. For that reason, we are issuing this AD to prevent 1st stage fan blade fracture and uncontained engine failure, resulting in possible damage to the airplane. This AD requires, before installing the 1st stage fan blades that are listed by P/N and SN in Table 1 of this AD, or if already installed, at the next 1st stage fan blade exposure:

    • Checking the 1st stage fan blade for a circled, letter I, on the approved marking area of the outboard side of the blade platform. If the blade has this marking, no further action is required.
    • Removing 1st stage fan blades without a circled, letter I, on the approved marking area of the outboard side of the blade platform if installed; and
    • Sending 1st stage fan blades to a source-substantiation-approved repair station, approved by PW, for inspection of the blade root thickness; and
    • Returning to service 1st stage fan blades that pass the inspection, after properly marking the blade.

    FAA's Determination of the Effective Date

    Since an unsafe condition exists that requires the immediate adoption of this AD, we have found that notice and opportunity for public comment before issuing this AD are impracticable, and that good cause exists for making this amendment effective in less than 30 days.

    Comments Invited

    This AD is a final rule that involves requirements affecting flight safety and was not preceded by notice and an opportunity for public comment; however, we invite you to send us any written relevant data, views, or arguments regarding this AD. Send your comments to an address listed under ADDRESSES. Include “AD Docket No. FAA-2005-23072; Directorate Identifier 2005-NE-38-AD” in the subject line of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of the rule that might suggest a need to modify it.

    We will post all comments we receive, without change, to http://Start Printed Page 76382,dms.dot.gov,, including any personal information you provide. We will also post a report summarizing each substantive verbal contact with FAA personnel concerning this AD. Using the search function of the DMS Web site, anyone can find and read the comments in any of our dockets, including the name of the individual who sent the comment (or signed the comment on behalf of an association, business, labor union, etc.). You may review the DOT's complete Privacy Act Statement in the Federal Register published on April 11, 2000 (65 FR 19477-78) or you may visit http://dms.dot.gov.

    Examining the AD Docket

    You may examine the docket that contains the AD, any comments received, and any final disposition in person at the Docket Management Facility Docket Office between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The Docket Office (telephone (800) 647-5227) is located on the plaza level of the Department of Transportation Nassif Building at the street address stated in ADDRESSES. Comments will be available in the AD docket shortly after the DMS receives them.

    Authority for This Rulemaking

    Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. Subtitle VII, Aviation Programs, describes in more detail the scope of the Agency's authority.

    We are issuing this rulemaking under the authority described in subtitle VII, part A, subpart III, section 44701, “General requirements.” Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.

    Regulatory Findings

    We determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national Government and the States, or on the distribution of power and responsibilities among the various levels of government.

    For the reasons discussed above, I certify that the regulation:

    1. Is not a “significant regulatory action” under Executive Order 12866;

    2. Is not a “significant rule” under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and

    3. Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.

    We prepared a summary of the costs to comply with this AD and placed it in the AD Docket. You may get a copy of this summary at the address listed under ADDRESSES.

    Start List of Subjects

    List of Subjects in 14 CFR Part 39

    • Air transportation
    • Aircraft
    • Aviation safety
    • Safety
    End List of Subjects

    Adoption of the Amendment

    Start Amendment Part

    Under the authority delegated to me by the Administrator, the Federal Aviation Administration amends part 39 of the Federal Aviation Regulations (14 CFR part 39) as follows:

    End Amendment Part Start Part

    PART 39—AIRWORTHINESS DIRECTIVES

    End Part Start Amendment Part

    1. The authority citation for part 39 continues to read as follows:

    End Amendment Part Start Authority

    Authority: 49 U.S.C. 106(g), 40113, 44701.

    End Authority
    [Amended]
    Start Amendment Part

    2. The FAA amends § 39.13 by adding the following new airworthiness directive:

    End Amendment Part

    2005-26-09 Pratt & Whitney: Amendment 39-14430. Docket No. FAA-2005-23072; Directorate Identifier 2005-NE-38-AD.

    Effective Date

    (a) This airworthiness directive (AD) becomes effective January 11, 2006.

    Affected ADs

    (b) None.

    Applicability

    (c) This AD applies to Pratt & Whitney (PW) JT9D-7R4 turbofan engines. These engines are installed on, but not limited to, Airbus A300 and A310, and Boeing 747and 767 airplanes.

    Unsafe Condition

    (d) This AD results from a report that a repair station created their own repair and performed it on 520 1st stage fan blades, without approval from PW. We are issuing this AD to prevent 1st stage fan blade fracture and uncontained engine failure, resulting in possible damage to the airplane.

    Compliance

    (e) You are responsible for having the actions required by this AD performed within the compliance times specified unless the actions have already been done.

    (f) Before installing the 1st stage fan blades that are listed by part number and serial number in Table 1 of this AD, or if already installed, at the next 1st stage fan blade exposure, do the following:

    Table 1.—Affected 1st Stage Fan Blades

    Part numberSerial no.
    5001341-022JW2804
    5001341-022JW0354
    5001341-022ND5746
    5001341-022ND5770
    5001341-022JW3992
    5001341-022ND8615
    5001341-022JW0442
    5001341-022JW2317
    5001341-022ND8631
    5001341-022ND8635
    5001341-022JW4624
    5001341-022NE0394
    5001341-022NE0153
    5001341-022NN8054
    5001341-022JW4693
    5001341-022ND7304
    5001341-022MG6108
    5001341-022MG5862
    5001341-022MG5619
    5001341-022NE0308
    5001341-022NE0200
    5001341-022MG6797
    5001341-022JW0230
    5001341-022ND5652
    5001341-022ND5775
    5001341-022JW0251
    5001341-022ND5719
    5001341-022JW0248
    5001341-022ND5785
    5001341-022ND5676
    5001341-022ND5661
    5001341-022JW0265
    5001341-022ND5699
    5001341-022ND5767
    5001341-022JW0259
    5001341-022ND5680
    5001341-022ND5749
    5001341-022JW0235
    5001341-022ND5776
    5001341-022ND8580
    5001341-022MG6039
    5001341-022ND9127
    5001341-022JW4287
    5001341-022JW0262
    5001341-022JW0445
    5001341-022JW4665
    5001341-022MG5901
    5001341-022NE0303
    5001341-022ND8703
    5001341-022JW4574
    5001341-022JW4286
    5001341-022JW4491
    5001341-022JW4630
    5001341-022JW4391
    5001341-022MG6550
    5001341-022MG6776
    5001341-022JW4586
    5001341-022JW0352
    5001341-022JW4261
    5001341-022MG6135
    5001341-022JW4685
    5001341-022MG6772
    5001341-022MG6793
    5001341-022MG7111
    5001341-022ND8618
    Start Printed Page 76383
    5001341-022JW0644
    5001341-022JW4631
    5001341-022JW4651
    5001341-022JW0234
    5001341-022JW4646
    804121NN9016
    804121VJ3393
    804121PX3694
    804121RK9168
    804121PX5023
    804121VJ3324
    804121VJ3504
    804121NN9115
    804121NN8936
    804121PX3816
    804121VJ3412
    804121RK9163
    804121VJ3447
    804121RK9230
    804121RK9109
    804121PX4627
    804121RK8990
    804121SP9459
    804121RK8656
    804121NN8933
    804121VJ3444
    804121ND5864
    804121NN9020
    804121RK8905
    804121SR1733
    804121NN9047
    804121PX3692
    804121PX3786
    804121NN9025
    804121NN9007
    804121RK9100
    804121VJ3399
    804121PX4970
    804121PX5013
    804121RK8904
    804121NN8986
    804121NN8829
    804121VJ3459
    804121RK9143
    804121VJ3414
    804121NN9028
    804121SP1557
    804121PX5003
    804121PX5042
    804121VJ3475
    804121ND7330
    804121PX3714
    831021-003NS8913
    831021-003ND6512
    831021-003ND6941
    831021-003ND9576
    831021-003NS7555
    831021-003NS8286
    831021-003NS7447
    831021-003ND6488
    831021-003ND8296
    831021-003ND6956
    831021-003ND7879
    831021-003ND6509
    831021-003ND9814
    831021-003NN7331
    831021-003ND6991
    831021-003ND6894
    831021-003NS6413
    831021-003ND7344
    831021-003ND6947
    831021-003NN8732
    831021-003ND8536
    831021-003ND6946
    831021-003ND6723
    831021-003ND9294
    831021-003ND9290
    831021-003ND6013
    831021-003ND8937
    831021-003NS7160
    831021-003NS6435
    831021-003NS6591
    831021-003ND9558
    831021-003NS8479
    831021-003NS9382
    831021-003ND8965
    831021-003ND9837
    831021-003ND5959
    831021-003NS6491
    831021-003NS9072
    831021-003ND9625
    831021-003ND6714
    831021-003ND6820
    831021-003ND8972
    831021-003NE0286
    831021-003NE0347
    831021-003ND8010
    831021-003ND8956
    831021-003ND9535
    831021-003ND9831
    831021-003NE0227
    831021-003ND8283
    831021-003ND9730
    831021-003NN7656
    831021-003NS7775
    831021-003ND9815
    831021-003ND6135
    831021-003NS8491
    831021-003NS6395
    831021-003NS8584
    831021-003NN7272
    831021-003MG7159
    831021-003NS6592
    831021-003ND7862
    831021-003ND6684
    831021-003NN7744
    831021-003ND7480
    831021-003ND7873
    831021-003ND6827
    831021-003ND6576
    831021-003ND9261
    831021-003NS8686
    831021-003ND9052
    831021-003ND6897
    831021-003ND6565
    831021-003NN8966
    831021-003PX3707
    831021-003NS7031
    831021-003ND6584
    831021-003ND9883
    831021-003NS6535
    831021-003ND7852
    831021-003ND9662
    831021-003ND7871
    831021-003JW0106
    831021-003ND8305
    831021-003NS6409
    831021-003NE0442
    831021-003ND9095
    831021-003ND9302
    831021-003ND9023
    831021-003ND8009
    831021-003ND8477
    831021-003ND7492
    831021-003ND8776
    831021-003ND6524
    831021-003ND6704
    831021-003ND8911
    831021-003ND8789
    831021-003ND8798
    831021-003ND6407
    831021-003ND7668
    831021-003ND9179
    831021-003NE0421
    831021-003ND6513
    831021-003ND6744
    831021-003ND7654
    831021-003ND7870
    831021-003ND9759
    831021-003ND6561
    831021-003ND5826
    831021-003ND6031
    831021-003ND8714
    831021-003ND8872
    831021-003ND6678
    831021-003ND6629
    831021-003ND8995
    831021-003NE0302
    831021-003ND6405
    831021-003NS8300
    831021-003NS8769
    831021-003NS7147
    831021-003ND6649
    831021-003ND7766
    831021-003NS7864
    831021-003NS8734
    831021-003ND6677
    831021-003NS7911
    831021-003ND8205
    831021-003ND8804
    831021-003ND6639
    831021-003ND8994
    831021-003ND7275
    831021-003ND9195
    831021-003ND6178
    831021-003ND8639
    831021-003ND9760
    831021-003ND9108X
    831021-003ND6427
    831021-003ND6590
    831021-003NS6551
    831021-003JW1158
    831021-003ND6412
    831021-003ND7922
    831021-003NS8678
    831021-003ND8930
    831021-003ND6596
    831021-003ND9570
    831021-003NN9027
    831021-003ND6446
    831021-003NE0275
    831021-003ND9917
    831021-003NS7919
    831021-003NS7907
    831021-003ND6583
    831021-003NN7420
    831021-003ND7746
    831021-003ND8187
    831021-003NN8999
    831021-003ND6043
    831021-003ND7880
    831021-003NN7175
    831021-003ND9816
    Start Printed Page 76384
    831021-003ND8174
    831021-003ND6045
    831021-003NS7562
    831021-003JW0075
    831021-003ND6848
    831021-003ND8531
    831021-003ND6311
    831021-003ND8144
    831021-003ND5798
    831021-003ND8113
    831021-003ND9642
    831021-003ND7436
    831021-003ND9054
    831021-003ND9683
    831021-003ND5991
    831021-003ND6026
    831021-003ND6616
    831021-003ND6530
    831021-003NE0374
    831021-003ND6364
    831021-003ND7718
    831021-003ND6473
    831021-003ND6436
    831021-003ND6887
    831021-003ND6518
    831021-003ND6479
    831021-003NS6330
    831021-003ND7264
    831021-003ND8151
    831021-003ND6562
    831021-003NS8776
    831021-003ND6519
    831021-003ND7659
    831021-003NS9049
    831021-003NS6861
    831021-003ND9571
    831021-003ND9346
    831021-003ND6501
    831021-003NS8505
    831021-003ND9338
    831021-003ND9775
    831021-003ND6485
    831021-003ND7165
    831021-003ND9371
    831021-003ND9537
    831021-003NS7889
    831021-003ND7877
    831021-003ND8670
    831021-003ND9032
    831021-003ND8781
    831021-003ND8604
    831021-003ND9329
    831021-003ND9110
    831021-003ND5997
    831021-003ND6027
    831021-003ND9589
    831021-003ND6575
    831021-003ND6592
    831021-003ND6463
    831021-003NS8583
    831021-003NS8590
    831021-003NS8567
    831021-003NS6795
    831021-003NS7110
    831021-003NS6587
    831021-003NS6404
    831021-003ND6486
    5001341-022JW0942
    5001341-022ND9231
    5001341-022JW4812
    5001341-022ND6555
    5001341-022M1375
    5001341-022MG6627
    5001341-022MG6794
    5001341-022ND9399
    5001341-022NE0084
    5001341-022MG6252
    5001341-022ND7422
    5001341-022ND7043
    5001341-022MG5722
    5001341-022MG5918
    5001341-022ND6984
    5001341-022M0839
    5001341-022M0922
    5001341-022M0938
    5001341-022M1117
    5001341-022M0307
    5001341-022JW3871
    5001341-022M1125
    5001341-022M1149
    5001341-022JW2681
    5001341-022M0270
    5001341-022M1120
    5001341-022M0205
    5001341-022AE9352
    5001341-022JW3492
    5001341-022ND6148
    5001341-022ND8907
    5001341-022M1235
    5001341-022MG5585
    5001341-022ND8436
    5001341-022MG5696
    5001341-022ND8704
    5001341-022JW2284
    5001341-023JW2313
    5001341-024JW2498
    5001341-025JW2541
    5001341-026JW2560
    5001341-027JW2589
    5001341-028JW2639
    5001341-029JW2760
    5001341-030JW2792
    5001341-031M0579
    5001341-032MG2825
    5001341-033MG5477
    5001341-034ND5917
    5001341-022JW1976
    5001341-022JW2653
    5001341-022JW2608
    5001341-022JW2727
    5001341-022JW2764
    5001341-022JW2265
    5001341-022JW2474
    5001341-022JW2396
    5001341-022JW3554
    5001341-022JW2667
    5001341-022MG2302
    5001341-022MG3972
    5001341-022JW3930
    5001341-022ND6749
    5001341-022M1172
    5001341-022JW2104
    5001341-022JW2519
    5001341-022JW2640
    5001341-022JW2517
    5001341-022JW2663
    5001341-022JW2823
    5001341-022M0536
    5001341-022JW2725
    5001341-022MG5917
    5001341-022JW0681
    5001341-022JW0711
    5001341-022JW0740
    5001341-022JW0807
    5001341-022JW1089
    5001341-022JW1362
    5001341-022JW2065
    5001341-022MG2434
    5001341-022MG2846
    5001341-022JW0806
    804121NN9854
    804121NN9024
    804121NN9032
    804121PX5029
    804121NN9050
    804121NS8242
    804121NS8260
    804121PX4273
    804121PX4378
    804121RL0857
    804121RX8763
    804121NS8331
    804121NN9824
    804121MG6979
    804121MG7023
    804121MG7055
    804121RK8914
    804121RL0023
    804121PX4328
    804121RK9008
    804121TG1506
    804121KK8226
    804121MG2604
    804121NS6691
    804121RK8968
    804121NN9917
    804121RK7824
    804121M1343
    804121NS6559
    804121NS7767
    804121NE0363
    804121PX3771
    804121NN9972
    804121RL0460
    804121RK8310
    804121SR2115
    804121TG2826
    804121PX5018
    804121PX5002
    831021-003ND7627
    831021-003ND6890
    831021-003ND7461
    831021-003ND9616
    831021-003NE0413
    831021-003NS8825
    831021-003NS6350
    831021-003NS7168
    831021-003NS7705
    831021-003NS7848
    831021-003ND9128
    831021-003ND9541
    831021-003ND9671
    831021-003ND9684
    831021-003NE0277
    831021-003NE0384
    831021-003NE0396
    831021-003ND6421
    831021-003ND6599
    831021-003ND6614
    831021-003ND7847
    831021-003ND8346
    831021-003ND8853
    831021-003ND8915
    Start Printed Page 76385
    831021-003NS8719
    831021-003NS8838
    831021-003NT0169
    831021-003NS9584
    831021-003ND6445
    831021-003ND6834
    831021-003ND7467
    831021-003ND8887
    831021-003ND6520
    831021-003NS8611
    831021-003NS7640
    831021-003NN7037
    831021-003NN7590
    831021-003NN8120
    831021-003NN8573
    831021-003NN9719
    831021-003NS8784
    831021-003TB6B367
    831021-003NN9557
    831021-003NN9710
    831021-003NS8374
    831021-003NS8770
    831021-003NS9022
    831021-003NS8416
    831021-003NS6474
    831021-003ND8912
    831021-003NT0108
    831021-003NS8836
    831021-003NN8310

    (1) Check the 1st stage fan blade for a circled, letter I, on the approved marking area of the outboard side of the blade platform. If the blade has this marking, no further action is required.

    (2) Remove 1st stage fan blades without a circled, letter I, on the approved marking area of the outboard side of the blade platform, if installed.

    (3) Send 1st stage fan blades to a source-substantiation-approved repair station, approved by PW, for inspection of the blade root thickness. You can find information on inspecting the blade root thickness in Engine Manual Section 72-31-02, Inspect—01, and Repair—23.

    (g) For 1st stage fan blades that pass the inspection referenced in paragraph (f) of this AD:

    (1) Vibropeen the letter I and a circle around that letter, on the approved marking area of the outboard side of the blade platform. You can find information on approved blade marking in the JT9D-7R4 Engine Manual, Section 72-31-02, Typical Repair—13, Mark Repair Codes.

    (2) Return the 1st stage fan blades to service.

    Alternative Methods of Compliance

    (h) The Manager, Engine Certification Office, has the authority to approve alternative methods of compliance for this AD if requested using the procedures found in 14 CFR 39.19.

    Related Information

    (i) None.

    Start Signature

    Issued in Burlington, Massachusetts, on December 16, 2005.

    Peter A. White,

    Acting Manager, Engine and Propeller Directorate, Aircraft Certification Service.

    End Signature End Supplemental Information

    [FR Doc. 05-24448 Filed 12-23-05; 8:45 am]

    BILLING CODE 4910-13-P

Document Information

Effective Date:
1/11/2006
Published:
12/27/2005
Department:
Federal Aviation Administration
Entry Type:
Rule
Action:
Final rule; request for comments.
Document Number:
05-24448
Dates:
This AD becomes effective January 11, 2006.
Pages:
76381-76385 (5 pages)
Docket Numbers:
Docket No. FAA-2005-23072, Directorate Identifier 2005-NE-38-AD, Amendment 39-14430, AD 2005-26-09
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
Topics:
Air transportation, Aircraft, Aviation safety, Safety
PDF File:
05-24448.pdf
CFR: (1)
14 CFR 39.13