99-6073. Standard for the Flammability of Mattresses and Mattress Pads  

  • [Federal Register Volume 64, Number 51 (Wednesday, March 17, 1999)]
    [Proposed Rules]
    [Pages 13137-13141]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 99-6073]
    
    
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    CONSUMER PRODUCT SAFETY COMMISSION
    
    16 CFR Part 1632
    
    
    Standard for the Flammability of Mattresses and Mattress Pads
    
    AGENCY: Consumer Product Safety Commission.
    
    ACTION: Proposed amendments.
    
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    SUMMARY: The Commission proposes to amend the flammability standard for 
    mattresses and mattress pads by revising the laundering procedure 
    specified in that standard for mattress pads which contain a chemical 
    fire retardant. These laundering procedures help assure that any 
    chemical flame retardant is not removed or degraded by repeated washing 
    and drying, thereby creating a flammability hazard. The Commission is 
    proposing these amendments because the detergent specified by the 
    existing laundering procedure is no longer available and the operating 
    characteristics of the washing and drying machines required by that 
    procedure are no longer representative of machines now used for home 
    laundering.
    
    DATES: Written comments concerning the proposed amendments must be 
    received by the Office of the Secretary not later than June 1, 1999.
    
    ADDRESSES: Written comments should be captioned ``Mattress Pads, 
    Laundering Procedures'' and mailed to the Office of the Secretary, 
    Consumer Product Safety Commission, Washington, D.C. 20207, or 
    delivered to that office, room 502, 4330 East-West Highway, Bethesda, 
    Maryland. Comments may also be filed by telefacsimile to (301) 504-0127 
    or by email to cpsc-os@cpsc.gov.
    
    FOR FURTHER INFORMATION CONTACT: Margaret Neily, Project Manager, 
    Directorate for Engineering Sciences, Consumer Product Safety 
    Commission, Washington, D.C. 20207; telephone (301) 504-0508, extension 
    1293.
    
    SUPPLEMENTARY INFORMATION:
    
    A. Background
    
        The Flammable Fabrics Act (``FFA'') (15 U.S.C. 1191 et seq.) 
    authorizes issuance and amendment of flammability standards and 
    regulations to protect the public from unreasonable risks of death, 
    injury, and property damage from fire associated with products of 
    interior furnishing made from fabric and related materials.
        In 1972, the Secretary of Commerce issued a flammability standard 
    for mattresses and mattress pads to protect the public from death and 
    serious burn injuries associated with ignition of mattresses and 
    mattress pads by smoldering cigarettes. That standard became effective 
    in 1973, and is codified at 16 CFR Part 1632.
        The standard prescribes a test for mattresses and mattress pads 
    which requires placement of lighted cigarettes at specified locations 
    on the surface of the mattress or mattress pad. An individual mattress 
    or mattress pad prototype passes the test in the standard if no 
    cigarette test location produces a
    
    [[Page 13138]]
    
    char length more than two inches in any direction.
        In 1973, authority to issue flammability standards under the FFA 
    was transferred from the Department of Commerce to the Consumer Product 
    Safety Commission by section 30(b) of the Consumer Product Safety Act 
    (15 U.S.C. 2079(b)).
        On June 8, 1973, the Commission amended the standard by adding 
    requirements for premarket testing of mattresses and mattress pads by 
    manufacturers. As amended in 1973, the standard required manufacturers 
    to perform prototype testing on each combination of materials and 
    construction methods used in the production of mattresses or mattress 
    pads. After successful completion of prototype testing, the standard 
    required manufacturers to obtain samples at specified intervals during 
    production and test those samples for compliance with the standard. See 
    38 FR 15095 (June 8, 1973).
        In 1984, the Commission amended the standard to eliminate the 
    requirements for production sampling and testing. The amended standard 
    requires that manufacturers perform prototype testing with acceptable 
    results before introducing products subject to the standard into 
    commerce, but does not require manufacturers to perform production 
    sampling and testing. See 49 FR 39780 (October 10, 1984).
    
    B. Amending the Flammability Standard
    
        As discussed below, laundering procedures are prescribed by the 
    standard to help assure that any fire-retardant chemicals used in the 
    production of mattress pads will not be removed or degraded by repeated 
    washing and drying and create a flammability hazard. However, the 
    current procedures are out of date in several respects and the 
    Commission therefore proposes to change them.
    
    1. Current Procedures
    
        The mattress flammability standard describes the apparatus and 
    procedure used to test mattress pads for compliance with the standard. 
    See 16 CFR 1632.4 and 1632.5(a). The standard addresses the possibility 
    that a fire-retardant chemical used in the production of mattress pads 
    might be progressively reduced or degraded by washing and drying. 
    Sections 1632.5(a) and (b) of the standard require that any mattress 
    pad manufactured with a fire retardant chemical shall be tested in the 
    condition in which it is intended to be sold, and after it has been 
    washed and dried ten times in accordance with a specified laundering 
    procedure. That laundering procedure is AATCC Test Method 124-82, 
    published by the American Association of Textile Chemists and Colorists 
    (``AATCC'').(1) \1\ The mattress standard incorporates that laundering 
    procedure by reference. See 16 CFR 1632.5(b)(2)(iv).
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        \1\ Numbers in parentheses identify reference documents in the 
    List of Relevant Documents at the end of this notice. Requests for 
    inspection of any of these documents should be made at the Office of 
    the Secretary, 4330 East-West Highway, room 502, Bethesda, Md., or 
    by calling that office at (301) 504-0800.
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        AATCC Test Method 124-82 specifies operating characteristics of the 
    washing machine and dryer to be used, wash water and rinse water 
    temperatures, exhaust temperature of the dryer, and a particular 
    detergent, AATCC Standard Detergent 124. AATCC Test Method 124-82 was 
    originally developed in 1967 and subsequently revised. These 
    specifications are representative of the equipment, wash, rinse, and 
    drying temperatures, and the detergent used for home laundering in the 
    1960s. For example, AATCC Standard Detergent 124 is a high-phosphate 
    powder with optical brightener, similar to the phosphate-based 
    detergents sold to consumers between 1950 and 1970.(3)
        Since 1970, environmental concerns about water pollution have 
    resulted in the elimination of phosphate-based detergents for home 
    laundering. Today, all laundry detergents sold to consumers are 
    nonphosphate-based. Additionally, energy-efficient washing machines and 
    dryers currently sold for consumer use have operating characteristics 
    and temperature settings which differ from those specified by AATCC 
    Test Method 124-82.(3)
    
    2. Revised Laundering Test Method
    
        In 1996, AATCC revised AATCC Test Method 124, ``Appearance of 
    Fabrics After Repeated Home Laundering''. (2) The 1996 AATCC test 
    method more closely resembles the equipment and practices currently 
    used for household laundering of fabrics. The revised test method 
    differs from AATCC Test Method 124-82 by specifying the use of 1993 
    AATCC detergent, a nonphosphate-based detergent. The 1996 test method 
    also specifies use of a washing machine with different operating 
    characteristics than those specified by AATCC Test Method 124-82, and 
    rinse water temperatures which differ from those in the older test 
    method. (3) Table 1, below, provides a summary comparison of the two 
    test methods.
        In 1996, AATCC also announced that when that organization's supply 
    of Standard Detergent 124 is depleted, that detergent will no longer be 
    available. AATCC is the only source for Standard Detergent 124. 
    Additionally, washing machines now offered for sale do not have the 
    settings and operating characteristics of the washing machine specified 
    by AATCC Test Method 124-82.(3)
    
                                             Table 1.--AATCC Test Method 124
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           Wash/Dry conditions                     Version 1982                            Version 1996
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    Washing Machine:
        Cycle.......................  Normal...............................  Normal/Cotton Sturdy.
        Wash Water Temp.............  60  3 deg.C..............  60  3 deg.C.
        Rinse Water Temp............  41  3 deg.C..............  Less Than 29 deg.C.
        Water Level.................  Full.................................  18  1 gal.
        Agitator Speed..............  70  5 spm................  179  2 spm.
        Wash Time...................  12 minutes...........................  12 minutes.
         Spin Speed.................  500-510 rpm..........................  630-660 rpm.
        Final Spin Cycle............  4 minutes............................  6 minutes
    
    
    
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    Dryer:
        Cycle.......................  Normal..............................  Cotton Sturdy......  Durable Press.
        Exhaust Temp................  140-160 deg.F.......................  140-160 deg.F......  140-160 deg.F.
    
    [[Page 13139]]
    
     
        Cool Down Cycle.............  5 minutes...........................  5 minutes..........  10 minutes.
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    spm = strokes (or cycles) per minute.
    rpm = revolutions per minute.
    
    3. Review of Other Existing Standards
    
        In addition to reviewing AATCC Test Method 124-1996, the Commission 
    staff reviewed and analyzed twelve other international and technical 
    association standards or test methods to determine if any were 
    appropriate for consideration in this proceeding. Standards and test 
    methods from AATCC, ASTM, the International Standards Organization, the 
    United Kingdom, Australia, Canada, China and the Soap and Detergent 
    Association were identified. All of these methods could be used for 
    sleepwear fabrics and mattress pads.
        All of the identified standards for fabric laundering have 
    significant deficiencies. They are either based on earlier versions of 
    AATCC Test Method 124 (with obsolete detergent and equipment), require 
    equipment not available in the U.S., use only water in the laundering 
    procedure, or specify significantly lower wash and rinse water 
    temperatures than those still available for consumers.
    
    4. Comparability of Test Results
    
        The Commission intended to perform some testing of mattress pads 
    manufactured with chemical fire retardants after washing and drying 10 
    times in accordance with AATCC Test Method 124-82 and after washing and 
    drying 10 times using AATCC Test Method 124-1996 to compare the two 
    test methods. However, the staff has been unable to locate any flame 
    retardant-treated mattress pads for this comparison. The mattress pads 
    located by the staff are made of fabric and filling materials that do 
    not need to be treated to pass the flammability test of the mattress 
    standard. However, since there is a demand for natural fibers such as 
    cotton (which may need to be FR treated to pass the flammability 
    standard) in other products, the Commission believes it is appropriate 
    to propose revising the laundering method so that it is consistent with 
    actual consumer and industry laundering practices should cotton 
    mattress pads return to the market in the future.
    
    5. Proposed Amendment
    
        The Commission proposes to revise the laundering procedures 
    specified in 16 CFR 1632.5(b) to those of AATCC Test Method 124-1996.
        The mattress flammability standard was issued and amended under 
    section 4 of the FFA (15 U.S.C. 1193), which authorizes the issuance or 
    amendment of flammability standards to protect the public against 
    unreasonable risks of fire leading to death, personal injury, or 
    significant property damage. As required by section 4(b) of the FFA, 
    the standard is based on findings that it is needed to adequately 
    protect the public against the unreasonable risk of the occurrence of 
    fire leading to death, personal injury, or significant property damage. 
    That section further requires findings that a flammability standard 
    issued under the FFA is ``reasonable, technologically practicable, and 
    appropriate.''
        The proposed change to the standard is needed to make the specified 
    laundering procedures represent those currently used by consumers. The 
    proposed amendments are also needed to assure that the standard will 
    continue to be ``technologically practicable'' for both the 
    Commission's laboratory and those manufacturers of mattress pads 
    required to use the laundering procedures before prototype testing.
        Section 4(g) of the FFA (15 U.S.C. 1193(g)) states that a 
    proceeding ``for the promulgation of a regulation under this section'' 
    shall be initiated by publication of an advance notice of proposed 
    rulemaking (``ANPR''), and sets forth requirements for the contents of 
    the ANPR. However, these proposed amendments are necessary because 
    technical advances and the passage of time have rendered the existing 
    test method obsolete. The amendments preserve the original intent and 
    effect of the existing test method, modifying that method only as 
    necessary to reflect the existence of modern equipment and detergent. 
    Moreover, the existing regulations permit the Commission to employ a 
    laundering test method different from AATCC Test Method 124 if it 
    concludes that the test method is substantively as protective. Because 
    the existing regulations allow the Commission to achieve without any 
    amendment the substance of what it now proposes to achieve by 
    amendment, and because the proposed amendments preserve the regulatory 
    status quo, save for the reflection of modern equipment and detergent, 
    the Commission has determined that it is not legally required to 
    commence this proceeding with an ANPR, nor is it necessary for the 
    Commission to make the findings that FFA sections 1193(g) and (h) would 
    otherwise require.
        The amendments proposed below would require a mattress pad 
    containing a fire retardant chemical to be tested in the condition in 
    which it is intended to be sold and after washing and drying 10 times 
    using the procedure specified in AATCC Test Method 124-1996. The 
    proposed amendments would incorporate that test method into the 
    mattress standard by reference.
        The mattress flammability standard and enforcement rules exempt any 
    ``one-of-a-kind'' mattress or mattress pad manufactured to a 
    physician's written prescription from all requirements of the standard. 
    See sections 1632.2(b)(4) and 1632.31(f). Those sections are not 
    affected by the amendments proposed below.
        Additionally, existing section 1632.5(b)(1)(i) exempts from the 
    laundering requirements of the standard any mattress pad intended for 
    ``one time use'' and any mattress pad which is not intended to be 
    laundered. Existing section 1632.5(b)(1)(ii) states that mattress pads 
    that cannot be laundered and are labeled ``dryclean only'' shall be 
    drycleaned by a procedure which has been found to be acceptable by the 
    Commission before testing. Existing section 1632.5(b)(2)(v) allows 
    manufacturers of mattress pads manufactured with a chemical fire 
    retardant to test specimens after laundering ``a different number of 
    wash and dry cycles using another procedure . . . if that procedure has 
    previously been found to be equivalent by the Consumer Product Safety 
    Commission.'' These sections are not affected by the amendments 
    proposed below.
    
    6. Effective Date
    
        Section 4(b) of the FFA (15 U.S.C. 1193(b)) provides that an 
    amendment of a flammability standard shall become effective one year 
    from the date it is promulgated, unless the Commission finds for good 
    cause that an earlier or later effective date is in the public 
    interest, and publishes that finding. Section 4(b) also requires that 
    an amendment of a flammability standard shall exempt products ``in 
    inventory or with the trade'' on the date the amendment becomes 
    effective, unless the Commission limits or withdraws that exemption 
    because those products are so highly flammable that they are dangerous 
    for use by consumers.
        One reason for proposing these amendments of the mattress 
    flammability standard is that the
    
    [[Page 13140]]
    
    standard detergent specified by the existing laundering method in the 
    standard is no longer available. The Commission has reason to believe 
    that an effective date 30 days after publication of final amendments 
    will be in the public interest. The Commission does not propose to 
    withdraw or limit the exemption for products in inventory or with the 
    trade as provided by section 4(b) of the FFA.
        The Commission believes that an effective date of thirty days would 
    give adequate notice to all interested persons of the change in 
    laundering procedure, and at the same time would assure that the 
    Commission will be able to test for compliance with the standards 
    without interruption. Those manufacturers who perform prototype testing 
    in accordance with the laundering procedure specified in the standard 
    will also benefit from a relatively short effective date.
        The Commission invites comments on the proposed effective date and 
    factual information relating to that issue.
    
    C. Other Issues
    
    1. Impact on Small Businesses
    
        In accordance with section 605(b) of the Regulatory Flexibility Act 
    (5 U.S.C. 605(b)), the Commission hereby certifies that the amendments 
    to the mattress flammability standard proposed below will not have a 
    significant economic impact on a substantial number of small entities, 
    including small businesses, if issued on a final basis. The 
    requirements for washing and drying mattress pads manufactured with a 
    fire retardant chemical were included in the standards to assure that 
    any flame retardant treatment used in mattress pads would not be 
    removed or degraded by repeated laundering.
        At this time, all mattress pads subject to the standard are made 
    without flame retardant treatments. Accordingly, most manufacturers of 
    mattress pads are not required to launder mattress pads before testing, 
    and the Commission does not expect that the proposed amendments will 
    have a significant effect on any businesses, large or small.
    
    2. Environmental Considerations
    
        The amendments proposed below fall within the categories of 
    Commission actions described at 16 CFR 1021.5(c) that have little or no 
    potential for affecting the human environment. The amendments are not 
    expected to have a significant effect on production processes or on the 
    types or amounts of materials used for construction or packaging of 
    mattress pads. The amendments will not render existing inventories 
    unsalable, or require destruction of existing goods. The Commission has 
    no information indicating any special circumstances in which these 
    amendments may affect the human environment. Accordingly, neither an 
    environmental assessment nor an environmental impact statement is 
    required.
    
    3. Executive Orders
    
        Executive Order 12988 (February 5, 1996), requires agencies to 
    state in clear language the preemptive effect, if any, to be given to a 
    new regulation. The amendments proposed below, if issued on a final 
    basis, would modify a flammability standard issued under the FFA. With 
    certain exceptions which are not applicable here, no state or political 
    subdivision of a state may enact or continue in effect ``a flammability 
    standard or other regulation'' applicable to the same fabric or product 
    covered by an FFA standard if the state or local flammability standard 
    or regulation is ``designed to protect against the same risk of the 
    occurrence of fire'' unless the state or local standard or regulation 
    is ``identical'' to the FFA standard. See section 16 of the FFA (15 
    U.S.C. 1203). Consequently, if issued on a final basis, the amendments 
    proposed below will preempt nonidentical state or local flammability 
    standards or regulations that are intended to address the unreasonable 
    risk of fire from ignition of mattress pads.
        In accordance with Executive Order 12612 (October 26, 1987), the 
    Commission certifies that the proposed amendments do not have 
    sufficient implications for federalism to warrant a Federalism 
    Assessment.
    
    List of Subjects in 16 CFR Part 1632
    
        Consumer protection, Flammable materials, Labeling, Mattresses and 
    mattress pads, Records, Textiles, Warranties.
    
    Conclusion
    
        Therefore, pursuant to the authority of section 30(b) of the 
    Consumer Product Safety Act (15 U.S.C. 2079(b)) and sections 4 and 5 of 
    the Flammable Fabrics Act (15 U.S.C. 1193, 1194), the Commission hereby 
    proposes to amend title 16 of the Code of Federal Regulations, Chapter 
    II, Subchapter D, Part 1632 to read as follows:
    
    PART 1632--STANDARD FOR THE FLAMMABILITY OF MATTRESSES AND MATTRESS 
    PADS
    
        1. The authority for part 1632 continues to read as follows:
    
        Authority: 15 U.S.C. 1193, 1194; 15 U.S.C. 2079(b).
    
        2. Section 1632.5 is amended by revising paragraphs (b)(2)(i) 
    through (iv) and by removing the undesignated paragraph following 
    (b)(2)(iv) to read as follows:
    
    
    Sec. 1615.5  Mattress pad test procedure.
    
    * * * * *
        (b) * * *
        (2) Laundering procedure. (i) Washing shall be performed in 
    accordance with sections 8.2.2 and 8.2.3 of AATCC Test Method 124-1996, 
    using wash temperature V (60 deg.  3 deg.C, 140 deg. 
     5 deg.F) specified in Table II of that method, and the 
    water level, agitator speed, washing time, spin speed and final spin 
    cycle specified for ``Normal/Cotton Sturdy'' in Table III.
        (ii) Drying shall be performed in accordance with section 8.3.1(A) 
    of AATCC Test Method 124-1996 ``Appearance of Fabrics After Repeated 
    Home Laundering,'' Tumble Dry, using the exhaust temperature (66 deg. 
     5 deg.C, 150 deg.  10 deg.F) and cool down 
    time of 10 minutes specified in the ``Durable Press'' conditions of 
    Table IV.
        (iii) Maximum washer load shall be 3.64 Kg (8 pounds) and may 
    consist of any combination of test samples and dummy pieces.
        (iv) AATCC Test Method 124-1996 ``Appearance of Fabrics After 
    Repeated Home Laundering,'' is found in Technical Manual of the 
    American Association of Textile Chemists and Colorists, vol. 73, 1997, 
    which is incorporated by reference. Copies of this document are 
    available from the American Association of Textile Chemists and 
    Colorists, P.O. Box 12215, Research Triangle Park, North Carolina 
    27709. This document is also available for inspection at the Office of 
    the Federal Register, 800 North Capitol Street, NW., Suite 700, 
    Washington, DC. This incorporation by reference was approved by the 
    Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 
    1 CFR part 51. These materials are incorporated as they exist in the 
    edition which has been approved by the Director of the Federal Register 
    and which has been filed with the Office of the Federal Register.
    * * * * *
        Dated: March 8, 1999.
    Sadye E. Dunn,
    Secretary, Consumer Product Safety Commission.
    
    List of Relevant Documents
    
        1. American Association of Textile Chemists and Colorists, 
    ``Appearance of Durable Press Fabrics After Repeated Home 
    Launderings,'' AATCC Test Method 124-1969. AATCC Technical Manual, 
    Vol. 46, 1970.
    
    [[Page 13141]]
    
        2. American Association of Textile Chemists and Colorists, 
    ``Appearance of Fabrics After Repeated Home Laundering,'' AATCC Test 
    Method 124-1996. AATCC Technical Manual, Vol. 73, 1997.
        3. Briefing memorandum from Margaret Neily, Project Manager, 
    Directorate for Engineering Sciences, to the Commission, ``Proposed 
    Amendments to Flammable Fabrics Act Standards to Replace Obsolete 
    Standard Detergent and Update Laundering Procedures Required for 
    Tests,'' --------, 1998.
        4. Memorandum from Gail Stafford, Directorate for Laboratory 
    Sciences, to Margaret Neily, Project Manager, ``Amending the 
    Laundering Provisions of the CPSC Flammability Regulations,'' August 
    18, 1998.
        5. Memorandum from Gail Stafford, Directorate for Laboratory 
    Sciences, to Margaret Neily, Project Manager, ``Textile Laundering 
    Standards,'' August 18, 1998.
        6. Memorandum from Gail Stafford and Shing-Bong Chen, 
    Directorate for Laboratory Sciences, to Margaret Neily, Project 
    Manager, ``Detergent Comparison Tests,'' August 19, 1998.
        7. Log of Meeting on January 21, 1998 concerning Flammability 
    Test of Pyrovatex-treated Flame Resistant Fabrics.
        8. Memorandum from Terrance R. Karels, Directorate for Economic 
    Analysis, to Margaret Neily, Project Manager, ``Amendments to FFA 
    Standards,'' August 10, 1998.
        9. Memorandum from Margaret Neily, Project Manager, Directorate 
    for Engineering Sciences, to the Commission, ``Briefing Package 
    Supplement: Laundering/Detergent Update for Flammable Fabrics Act 
    Standards--The Soap and Detergent Association (SDA) Laundering 
    Procedures,'' January 11, 1999.
        10. Memorandum from Gail Stafford, Directorate for Laboratory 
    Sciences, to Margaret Neily, Project Manager, ``Soap and Detergent 
    Association Proposed Laundering Procedure,'' December 23, 1998.
        11. Letter from Jenan Al-Atrash, Director, Human Health & 
    Safety, The Soap and Detergent Association, to Margaret Neily, 
    Technical Program Coordinator, Office of the Executive Director, 
    including SDA Recommended Wash Conditions for CFR 1615.4, September 
    15, 1998.
        12. Letter from Jenan Al-Atrash, Director, Human Health & 
    Safety, The Soap and Detergent Association, to Margaret Neily, 
    Technical Program Coordinator, Office of the Executive Director, 
    follow-up comments to September 15, 1998, letter, November 12, 1998.
        13. Memorandum from Margaret L. Neily, Project Manager, 
    Directorate for Engineering Sciences, to the Commission, 
    ``Laundering/Detergent Updates--FR notice supplements,'' February 
    19, 1999.
    
    [FR Doc. 99-6073 Filed 3-16-99; 8:45 am]
    BILLING CODE 6355-01-P
    
    
    

Document Information

Published:
03/17/1999
Department:
Consumer Product Safety Commission
Entry Type:
Proposed Rule
Action:
Proposed amendments.
Document Number:
99-6073
Dates:
Written comments concerning the proposed amendments must be received by the Office of the Secretary not later than June 1, 1999.
Pages:
13137-13141 (5 pages)
PDF File:
99-6073.pdf
CFR: (1)
16 CFR 1615.5