97-20821. Control of Air Pollution; Amendments to Emission Requirements Applicable to New Nonroad Spark Ignition Engines At or Below 19 Kilowatts and New Marine Spark Ignition Engines: Provisions for Replacement Engines and the Use of Two Stroke ...  

  • [Federal Register Volume 62, Number 152 (Thursday, August 7, 1997)]
    [Rules and Regulations]
    [Pages 42638-42644]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 97-20821]
    
    
    
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    Part IV
    
    
    
    
    
    Environmental Protection Agency
    
    
    
    
    
    _______________________________________________________________________
    
    
    
    40 CFR Parts 90 and 91
    
    
    
    Control of Air Pollution; Amendments to Emission Requirements 
    Applicable to New Nonroad Spark Ignition Engines at or below 19 
    Kilowatts and New Marine Spark Ignition Engines: Provisions for 
    Replacement Engines and the Use of Two Stroke Engines on Certain 
    Nonhandheld Equipment; Final Rule and Proposed Rule
    
    Federal Register / Vol. 62, No. 152 / Thursday, August 7, 1997 / 
    Rules and Regulations
    
    [[Page 42638]]
    
    
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    ENVIRONMENTAL PROTECTION AGENCY
    
    40 CFR Parts 90 and 91
    
    [FRL-5871-1]
    
    
    Control of Air Pollution; Amendments to Emission Requirements 
    Applicable to New Nonroad Spark Ignition Engines At or Below 19 
    Kilowatts and New Marine Spark Ignition Engines: Provisions for 
    Replacement Engines and the Use of Two Stroke Engines on Certain 
    Nonhandheld Equipment
    
    AGENCY: Environmental Protection Agency (EPA).
    
    ACTION: Direct final rule.
    
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    SUMMARY: This final rule amends the regulations applicable to spark-
    ignition nonroad engines at or below 19 kilowatts (kW) and spark-
    ignition marine engines to address situations that have arisen 
    regarding the implementation of regulations applicable to these nonroad 
    engines. No significant air quality impact is expected from these 
    amendments.
        These amendments will allow engine manufacturers to provide 
    uncertified engines to replace older engines when major engine failures 
    occur and no suitable certified engine is available that will fit in 
    the nonroad equipment or marine outboard or personal watercraft. These 
    amendments will also broaden a provision in the existing regulations 
    which permits the use of two stroke engines to power lawnmowers, 
    subject to a phase-out schedule described in the regulations. The 
    amendments will extend this provision to other types of nonhandheld 
    equipment subject to appropriate constraints.
    
    DATES: This final rule is effective October 6, 1997 unless adverse or 
    critical comments are received by September 8, 1997. If the effective 
    date is delayed, timely notice will be published in the Federal 
    Register.
    
    ADDRESSES: Written comments should be addressed to: EPA Air Docket (LE-
    131), Attention: Docket Number A-97-25, room M-1500, 401 M Street, SW., 
    Washington, DC 20460 (telephone 202-260-7548, fax 202-260-4400). Please 
    contact the individual listed below before submitting comments. 
    Materials relevant to this rulemaking are contained in the docket 
    listed above and may be reviewed at that location from 8:00 a.m. until 
    5:30 p.m. Monday through Friday. As provided in 40 CFR part 2, a 
    reasonable fee may be charged by EPA for photocopying.
    
    FOR FURTHER INFORMATION CONTACT: John Guy, Office of Mobile Sources, 
    Engine Programs and Compliance Division (6403J), 401 M Street SW., 
    Washington, DC 20460, 202-233-9276.
    
    SUPPLEMENTARY INFORMATION:
    
    I. Regulated Entities
    
        Entities potentially regulated by this action are those which 
    manufacture and use spark-ignition marine outboard or personal 
    watercraft (including jetboat) engines and spark-ignition small nonroad 
    engines of 19 kW or less. Regulated categories and entities include:
    
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                 Category                  Examples of regulated entities   
    ------------------------------------------------------------------------
    Industry..........................  Manufacturers and users of spark    
                                         ignition engines of 19 kW or less. 
                                        Manufacturers and users of marine   
                                         spark ignition outboard or personal
                                         watercraft engines.                
    ------------------------------------------------------------------------
    
        This table is not intended to be exhaustive, but rather provides a 
    guide for readers regarding entities likely to be regulated by this 
    action. This table lists the types of entities that EPA is now aware 
    could potentially be regulated by this action. Other types of entities 
    not listed in the table could also be regulated. To determine whether 
    your product is regulated by this action, you should carefully examine 
    the applicability criteria in Secs. 90.1 and 91.1 of title 40 of the 
    Code of Federal Regulations. If you have questions regarding the 
    applicability of this action to a particular product, consult the 
    person listed in the preceding FOR FURTHER INFORMATION CONTACT section.
    
    II. Obtaining Copies of the Regulatory Language
    
    Electronic Copies of Rulemaking Documents
    
        Electronic copies of the preamble and the regulatory text of this 
    rulemaking are available via the Internet on the Office of Mobile 
    Sources (OMS) Home Page (http://www.epa.gov/OMSWWW/). Users can find 
    Nonroad Engines and Vehicles information and documents through the 
    following path once they have accessed the OMS Home Page: ``Nonroad 
    Engines and Vehicles,'' ``Equipment'' or ``Marine''. Electronic copies 
    of the preamble and the regulatory text of this rulemaking are also 
    available on the Office of Air Quality Planning and Standards (OAQPS) 
    Technology Transfer Network Bulletin Board System (TTN BBS). Users are 
    able to access and download TTN BBS files on their first call. After 
    logging onto TTN BBS, to navigate through the BBS to the files of 
    interest, the user must enter the appropriate command at each of a 
    series of menus. The steps required to access information on this 
    rulemaking are listed below. The service is free, except for the cost 
    of the phone call. TTN BBS: 919-541-5742 (1,200-14,400 bps, no parity, 
    eight data bits, one stop bit). Voice help: 919-541-5384; Internet 
    address: TELNET ttnbbs.rtpnc.epa.gov; Off-line: Mondays from 8:00-12:00 
    Noon ET.
        1. Technology Transfer Network Top Menu: Gateway to TTN Technical 
    Areas (Bulletin Boards)
        2. TTN Technical Information Areas: OMS--Mobile Sources Information
        3. OMS BBS===Main Menu File Transfers: Rulemaking & Reporting
        4. Rulemaking Packages: Nonroad
        5. Nonroad Rulemaking Area: File Area #2 . . . Nonroad Engines
        6. Nonroad engines
        At this stage, the system will list all available nonroad engine 
    files. To download a file, select a transfer protocol which will match 
    the terminal software on your computer, then set your own software to 
    receive the file using that same protocol. If unfamiliar with handling 
    compressed (i.e., ZIP'd) files, go to the TTN topmenu, System Utilities 
    (Command: 1) for information and the necessary program to download in 
    order to unZIP the files of interest after downloading to your 
    computer. After getting the files you want onto your computer, you can 
    quit TTN BBS with the oodbye command.
    
    III. Table of Contents
    
    IV. Statutory Authority and Background
    
    A. Statutory Authority
    B. Background
    
    V. Use of Uncertified Engines for Replacement of Failed Engines in 
    Older Equipment and Marine Outboard Engines and Personal Watercraft 
    (Including Jetboats)
    
    A. Discussion
    B. Regulatory Approach
    
    VI. Use of Two Stroke Engines in Nonhandheld Equipment
    
    A. Discussion
    B. Regulatory Approach
    
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    VII. Final Action
    
    VIII. Cost Effectiveness
    
    IX. Administrative Requirements
    
    A. Administrative Designation
    B. Reporting and Recordkeeping Requirements
    C. Regulatory Flexibility
    D. Submission to Congress and the General Accounting Office
    E. Unfunded Mandates Act
    
    IV. Statutory Authority and Background
    
    A. Statutory Authority
    
        Authority for the actions in this notice is granted to EPA by 
    sections 202, 203, 204, 205, 206, 207, 208, 209, 213, 215, 216, and 
    301(a) of the Clean Air Act as amended (42 U.S.C. 7521, 7522, 7523, 
    7524, 7525, 7541, 7542, 7543, 7547, 7549, 7550, and 7601(a)).
    
    B. Background
    
    (1) Replacement Engines
    
        EPA promulgated final regulations applicable to spark-ignition 
    nonroad engines at or below 19kW (Small SI engines) on July 3, 1995 (60 
    FR 34582, codified at 40 CFR part 90) and final regulations applicable 
    to spark-ignition marine outboard and personal watercraft (including 
    jetboat) engines (Marine SI engines) on October 4, 1996 (61 FR 52088, 
    codified at 40 CFR part 91) 1. The Small SI regulations take 
    effect with model year 1997 for the majority of covered engines but not 
    until the 1998 model year for certain higher displacement handheld 
    engines. The Marine SI rule takes effect with 1998 or 1999 engines, 
    depending upon their usage, and involves a corporate average standard 
    which tightens each year through 2006. Both rules prohibit engine 
    manufacturers from introducing into commerce any engine not covered by 
    a certificate of conformity issued by EPA under the regulations (40 CFR 
    90.1003(a)(1)(i); 40 CFR 91.1103(a)(1)(i)). The rules also prohibit 
    equipment and vessel manufacturers from introducing new nonroad 
    equipment and vessels into commerce unless the engine in the equipment 
    or vessel is certified to comply with the applicable nonroad emission 
    requirements (40 CFR 90.1003(a)(5); 40 CFR 91.1103(a)(5)) 2.
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        \1\ The preamble to the final Marine SI rule (61 FR 52090) 
    explains that for purposes of the Marine SI rule, jetboats are 
    considered as personal watercraft, except where their engines are 
    derived from sterndrive or inboard type marinized automotive blocks.
        \2\ The regulations also prohibit, in the case of any person, 
    the importation of Small SI engines and Marine SI engines 
    manufactured after the applicable implementation date for the 
    engine. The regulations also prohibit the importation of equipment 
    containing Small SI engines unless the engine is covered by a 
    certificate of conformity. (40 CFR 90.1003(a)(1)(ii) and 40 CFR 
    91.1103(a)(1)(ii)).
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        These prohibitions have caused or will cause engine manufacturers 
    to be unable, in the event of a major engine failure, to provide 
    uncertified replacement engines to repower pre-regulation nonroad 
    equipment and outboards and personal watercraft (including jetboats), 
    as well as outboards and personal watercraft (including jetboats) 
    certified to an earlier standard 3. Equipment and engine 
    manufacturers have indicated that for many items of older equipment, 
    older outboards and older personal watercraft (PWCs), no certified 
    engine is, or will be, available that will fit. Amendments in this 
    package will alleviate this unintended side effect of the current 
    regulations for users of Marine SI and Small SI engines.
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        \3\ The Marine SI standards take effect with the 1998 or 1999 
    model year, depending upon application, and then become 
    progressively tighter each year through 2006. Some engines certified 
    early in the program will be discontinued as the standards tighten 
    down. Consequently, Marine SI engine manufacturers may need to 
    provide uncertified replacement engines for pre-regulatory engines 
    as well as for engines built to meet an earlier standard. The Phase 
    1 Small SI standards take effect with the 1997 or 1998 model year, 
    depending upon application, and remain the same throughout Phase 1. 
    At least during Phase 1, the Small SI manufacturers will only need 
    to provide uncertified engines for pre-regulatory equipment.
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        While this rulemaking addresses the needs of both the Marine SI and 
    Small SI engine manufacturers for a replacement engine provision 
    together, there are differences in the products and structure of the 
    industries that should be noted here. The majority of the engines 
    subject to the Marine SI rule are outboard engines where the engine 
    manufacturer produces the complete outboard engine containing both the 
    powerhead (engine) and the drive unit (the lower part of an outboard 
    engine which contains the drive shaft and exhaust system and holds the 
    propeller). Outboard engines are sold to consumers and vessel 
    manufacturers who affix them to the outside rear of boats. With respect 
    to replacement engine provisions for Marine SI engines in this 
    rulemaking, the term ``engine'' refers to the powerhead of an outboard 
    engine or the analogous power unit of a personal watercraft or jet 
    boat.
        Small SI engines can be split into two factions. Nonhandheld 
    engines are produced by engine manufacturers and sold to equipment 
    manufacturers that produce lawnmowers, tillers, garden tractors, 
    commercial mowing, farm and construction equipment, small generators 
    and other such equipment. Some of this equipment can be extremely 
    expensive relative to the cost of a new engine. When engine failures 
    occur, equipment operators may desire to replace the engine. Handheld 
    engines are generally produced by companies that make chainsaws, string 
    trimmers, hedge trimmers, backpack blowers and cut off saws. The 
    handheld industries are generally integrated, producing the entire 
    consumer product, while the nonhandheld industries are not. For 
    handheld products, the engine comprises a substantial portion of the 
    value of the equipment, and most equipment is of low value relative to 
    engine repair or replacement costs. Consequently, handheld engine 
    replacement is expected to be extremely rare even in high end, 
    professional usage products.
    
    (2) Use of Two Stroke Engines in Nonhandheld Equipment
    
        The Small SI final rule provides for separate categories for 
    handheld and nonhandheld engines. Within each category are different 
    displacement classes with different emission standards. Handheld 
    engines use predominantly two stroke combustion technology because of 
    the need for light-weight engines that can be used multipositionally, 
    including upside down and sideways, in handheld equipment. Nonhandheld 
    engines, which are not so constrained by weight and generally operate 
    in limited positions, are nearly all four stroke combustion technology. 
    Because of their operating characteristics and design, two stroke 
    engines have much greater hydrocarbon (HC) emissions than four stroke 
    engines.4 The standards for two stroke and four stroke 
    engines reflect these differences--the nonhandheld hydrocarbon plus 
    oxides of nitrogen standards are designed around four stroke engines 
    and are significantly more stringent than the corresponding handheld 
    engine standards.
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        \4\ A two stroke or two cycle engine produces power strokes 
    twice as often as a four stroke or four cycle engine, and therefore 
    produces greater power for a given weight. Also, two stroke engines 
    are lubricated by oil which is added to the fuel, while four stroke 
    engines require a crankcase full of oil that must remain at the 
    bottom of the engine. Consequently, two stroke engines can be 
    operated multipositionally, but burn oil with their gasoline. Four 
    stroke engines can not typically be operated multipositionally, but 
    do not burn oil with their fuel. The two additional strokes used by 
    a four stroke engine serve to push the exhaust gases out of the 
    cylinder before any fresh fuel and air is admitted. In a two stroke 
    engine, these extra strokes do not occur and there is considerable 
    mixing of fresh fuel and air with the exhaust stream. The presence 
    of this unburned fuel along with the byproducts of oil combustion 
    cause two stroke engines to exhibit high HC emissions.
    
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        While nearly all nonhandheld equipment is powered by four stroke 
    engines, some lawnmowers have historically used two stroke engines. A 
    special provision was incorporated into the final rule to ease the 
    transition to four stroke engines for the affected manufacturers. See, 
    40 CFR 90.103(a)(3). This provision allows certain manufacturers of 
    lawnmowers to continue to use two stroke engines, subject to a 
    declining production cap, up through model year 2002, provided the 
    engines are certified to meet the handheld standards. This provision is 
    discussed in greater detail in the preamble to the final rule (60 FR 
    34582, 34593-34594 (July 3, 1995)).
        Recently, EPA has learned that some very low volume, specialized 
    nonhandheld equipment has also historically been produced with two 
    stroke engines. This equipment would require substantial modification 
    and redesign to utilize four stroke engines. An amendment in this 
    package will extend the flexibility provided for manufacturers of two 
    stroke lawnmowers to manufacturers of other nonhandheld equipment, 
    provided the equipment manufacturer can demonstrate to EPA its 
    inability to readily convert to four stroke engines. If EPA approval is 
    granted, this provision would then allow those equipment manufacturers 
    to have the same opportunities to modify their equipment to use four 
    stroke engines that the two stroke lawnmower manufacturers have. This 
    provision is expected to affect a very small number of low volume, 
    specialty equipment manufacturers.
    
    V. Use of Uncertified Engines for Replacement of Failed Engines in 
    Older Equipment and Marine Outboard Engines and Personal Watercraft 
    (Including Jetboats)
    
    A. Discussion
    
        As indicated above, the Marine SI and the Small SI rules prohibit 
    the introduction into commerce of any new nonroad engines subject to 
    those regulations unless the engines are covered by a certificate of 
    conformity issued by EPA. According to letters received from Small SI 
    and Marine SI engine manufacturers, the Engine Manufacturers 
    Association and a number of nonroad equipment manufacturers, these 
    prohibitions pose a hardship to engine manufacturers and their 
    customers when equipment produced before the applicable effective date 
    of the rules, and therefore equipped with uncertified engines, or 
    marine equipment with engines certified to an earlier standard, 
    experiences catastrophic engine failures. 5, 6 In such 
    cases, particularly for newer equipment still under warranty, engine 
    manufacturers desire to be able to provide an entire new engine. 
    However, certified engines that will fit in pre-regulatory equipment or 
    equipment subject to an earlier standard will not always be available 
    for reasons discussed below.
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        \5\ For simplicity, from this point on in this preamble 
    discussion, unless otherwise specified, the term ``equipment'' 
    refers to both nonroad equipment using handheld or nonhandheld 
    engines and to marine propulsion units including outboard and jet 
    engines and their drive units. Therefore, the term ``engine'' as it 
    pertains to marine engines will mean the powerhead of an outboard 
    engine or the analogous power unit of a jet engine used in a 
    personal watercraft or jet boat.
        \6\ Copies of these letters are available in the docket for 
    today's rulemaking.
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        Under current regulations, an equipment owner who experiences a 
    major engine failure with an uncertified engine or a marine engine 
    certified to an earlier standard is limited to the following options. 
    It can:
        (1) Obtain a new, uncertified engine or a marine engine certified 
    to an earlier standard from a manufacturer's or distributor's 
    inventory. Engine manufacturers have informed us that because of the 
    many variations of engines they produce, inventorying quantities of 
    older marine engines or uncertified engines produced before the 
    effective date of the regulations for anticipated replacement purposes 
    would be impractical and prohibitively expensive. The Small SI 
    regulations at 40 CFR 90.1003(b)(4) specifically provide
    
    * * * Nonroad vehicle manufacturers may continue to use noncertified 
    nonroad engines built prior to the effective date until noncertified 
    engine inventories are depleted; however, stockpiling (i.e. build up 
    of an inventory of engines outside of normal business practices) of 
    noncertified nonroad engines will be considered a violation of this 
    section.7
    
        \7\  No correponding provision is found in the Marine SI rule, 
    however this regulation is essentially a codification of 
    longstanding EPA policies implementing the prohibitions of section 
    203(a) of the Act. These policies are similarly applicable to marine 
    engines. See, for example, EPA's letter of November 22, 1989 to the 
    Public Transportation Division of the City of High Point, North 
    Carolina. Copy in docket.
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        EPA does not regard engines inventoried beyond the end of a model 
    year for reasonable anticipated warranty needs to be ``stockpiled''. 
    However, because of the manufacturers' understandable desire to avoid 
    inventory costs, this option would not likely be able to supply 
    significant numbers of replacement engines.
        (2) Obtain a used or remanufactured engine. EPA has no restrictions 
    on the installation of used or remanufactured engines in equipment that 
    predates the relevant effective date of the Marine SI or Small SI rule. 
    Further, marine engines certified to an earlier standard may be 
    remanufactured to be identical to a certified configuration of the same 
    or later model year and used for replacement applications. However, 
    engine and equipment manufacturers have informed us that there is no 
    significant rebuilding industry for Small SI engines as there is for 
    categories of larger engines. Rebuilding of marine engines is more 
    common, however marine engine manufacturers have informed us that 
    rebuilt engines are not commonly available to replace engines that are 
    less than approximately five years old and even then may not be widely 
    available for some configurations.
        (3) Repair the individual engine using a ``short block''. In this 
    case, a new cylinder block with pistons, connecting rods, crankshaft 
    and timing gear (a ``short block'') serves as a repair part. EPA has a 
    long standing policy that a short block is not a new engine and will 
    not result in a new engine when combined with the used components from 
    the original engine.8
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        \8\ Letters of December 11, 1989 and April 6, 1990 from Charles 
    N. Freed, EPA to Mitsubishi Motors America, Inc. Copies located in 
    docket.
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        (4) Replace the failed engine with a new, certified engine. In this 
    case, a new certified engine is installed in place of the uncertified 
    engine or older marine engine. This is the most desirable option from 
    the Agency's point of view, however in many cases certified engines 
    will not fit in equipment that may have been designed around 
    uncertified engines or older marine engines. Engines certified to the 
    latest standards may be equipped with additional or different 
    components which impact the external dimensions of or connections to 
    the engines and therefore limit their abilities to fit in engine 
    compartments of older equipment.
        From the engine and equipment manufacturers' point of view, all of 
    the current options described above have limitations. The manufacturers 
    point to long standing industry practices of being able to provide 
    complete, new replacement engines expeditiously when catastrophic 
    engine failures occur, particularly when those failures affect 
    equipment in the first few years of use, and even more particularly 
    when it may still be under warranty. Many of the Small SI engines are 
    used in specialized agricultural or construction equipment. Timely 
    repairs can be crucial when the broken engine is in a piece of
    
    [[Page 42641]]
    
    construction equipment and a construction project sequence is being 
    held up. Many Marine SI engines are used in commercial fishing or 
    tourist vessels where downtime means loss of income to the operator. 
    Also, many users of Small SI powered equipment and Marine SI engines 
    are small businesses who can not afford the additional downtime and 
    expense that may be associated with waiting for an engine overhaul. 
    Further, because of the diversity of nonroad products using Small SI 
    engines, suitable replacement or rental nonroad equipment is not always 
    readily available. The equipment and engine manufacturers have also 
    explained that the need to repair an engine using a short block leads 
    to delays and extra costs that would not occur if the old, broken 
    engine could simply be exchanged for a new uncertified engine. They 
    argue that the short block option requires greater skills and 
    facilities and more time to complete than an engine swap and produces 
    an engine that is not a factory-tested and adjusted unit. From an air 
    quality standpoint, they argue that an entire new uncertified engine 
    might be better than an old engine repaired with a new short block or 
    replaced with a remanufactured engine.
        The two major U.S. manufacturers of outboard marine engines have 
    indicated to EPA that replacement powerheads comprise less than one 
    percent of annual U.S. sales. Engine replacement is rare in walk-behind 
    lawnmowers which is the most common application of nonhandheld Small SI 
    engines. Further, the two major manufacturers of walk-behind mower 
    engines have indicated that their certified configurations will fit 
    older mower applications. One of these companies has told EPA that 
    replacement engines are less than one percent of its business. Another 
    Small SI engine manufacturer has indicated to EPA that only about two 
    percent of its annual sales are for replacement purposes, and that many 
    of these will be certified engines. This particular manufacturer 
    pointed out that its sales of replacement engines are probably higher 
    than the industry average, because it produces mostly larger, more 
    expensive nonhandheld engines used in ``high end'' equipment where the 
    value of the equipment drives the decision toward replacing the engine 
    rather than the entire piece of equipment.
        Engine manufacturers are still producing uncertified complete 
    engines for export, or are sometimes willing to produce small 
    quantities for domestic replacement purposes, and desire to be able to 
    sell them (or provide them under warranty) for replacement purposes. 
    EPA notes that the California Air Resources Board, in its regulation of 
    both Small SI engines and large nonroad compression ignition engines, 
    permits the introduction into commerce of uncertified engines for 
    replacement purposes up through January 1, 1999 and January 1, 2000 
    respectively. (California does not regulate Marine SI engines.) In a 
    direct final rulemaking very similar to today's rulemaking that was 
    published on November 12, 1996 (61 FR 58102), EPA established 
    provisions to permit the sale of uncertified large compression ignition 
    (Large CI) nonroad engines for replacement purposes in pre-regulation 
    equipment based on considerations consistent with those described 
    above.
        The Agency is amending the Small SI and Marine SI regulations to 
    permit the sale of uncertified replacement engines in those cases where 
    a new, certified engine is not available with appropriate physical or 
    performance characteristics to repower the equipment, as a reasonable 
    way to balance achieving the air quality benefits of the Small SI and 
    Marine SI programs with the desire to minimize disruption to equipment 
    owners accustomed to using replacement engines. However, if a certified 
    engine is available with sufficient torque and horsepower that will fit 
    in the equipment, then the certified engine should be used so that the 
    goals of the Clean Air Act to convert the fleet of Small SI and Marine 
    SI engines to certified status are promptly fulfilled. The amended 
    Small SI regulations will permit a nonroad engine in a piece of 
    equipment that predates the applicable implementation date of the Small 
    SI rule to be replaced with a new, uncertified engine. Similarly, the 
    amended Marine SI regulations will permit the powerhead in an outboard 
    or PWC (including a jetboat) that predates the applicable 
    implementation date of the Marine SI rule to be replaced with a new, 
    uncertified engine. The amended Marine SI regulation will also permit 
    powerheads certified in an earlier year of the phase in, but not 
    certified in the then current model year to be replaced with a new, 
    uncertified powerhead provided the powerhead is of a configuration 
    identical in all material respects to that of the failed powerhead or a 
    later model year powerhead.
        Given the small percentage of engines that will likely require 
    replacement, the fact that some of those will get replaced with 
    certified engines and the likelihood that a new replacement engine will 
    be at least as clean as a remanufactured engine or an engine repaired 
    with a short block, EPA concludes that permitting the use of 
    uncertified replacement engines in these situations will not pose an 
    environmental threat or reduce the environmental benefit of the Small 
    SI or Marine SI rules. Further, EPA concludes that it would be 
    unreasonable to impose upon equipment operators, the costs associated 
    with having to replace failed engines with certified engines, where 
    appropriate certified engines are not available for pre-regulatory 
    equipment or for marine engines built to less stringent standards.
    
    B. Regulatory Approach
    
        EPA is implementing this provision through amendments to the 
    Prohibited Acts sections at 40 CFR 90.1003 and 91.1103. To ensure that 
    the replacement engine provision is properly used, these amendments 
    will include controls nearly identical to those adopted in the direct 
    final rule for Large CI engines referenced above. EPA is requiring that 
    any uncertified Small SI engine produced for replacement purposes be 
    clearly labeled as such and that such label include a warning that any 
    use of the engine in post-regulation nonroad equipment constitutes a 
    violation of the Act subject to civil penalty. EPA is adopting these 
    same provisions for replacement marine engines except that the labeling 
    requirement will be different to reflect the phase in of the marine 
    standards. In this case the label must reflect that the engine may be 
    used to replace only pre-regulation engines or engines certified for a 
    model year that is no later than the last year in which the replacement 
    engine was certified. For both Marine SI and Small SI engines, EPA is 
    requiring that the manufacturer ascertain that no certified engine with 
    appropriate characteristics is available that will fit in the equipment 
    and that the manufacturer or its agent takes possession of the old 
    engine. Requiring the equipment owner to ``turn in'' an old engine 
    provides the manufacturer or its agent with a clear opportunity to 
    confirm the existence of an old engine, evaluate its configuration and 
    make sure the appropriate replacement engine is supplied. Unlike in the 
    Large CI replacement engine rule, we are providing that EPA may approve 
    alternative control measures to the requirement that the manufacturer 
    or its agent take possession of the old engine when selling an 
    uncertified replacement engine. We believe this flexibility may be 
    necessary to accomodate some distribution channels through which small 
    engines and marine engines may be sold if these channels are shown to 
    be unable to accomodate old engines. EPA would approve alternate
    
    [[Page 42642]]
    
    approaches if persuaded that the approach provides equivalent control 
    to the requirement to turn in the old engine to the manufacturer or its 
    agent.
    
    VI. Use of Two Stroke Engines in Nonhandheld Equipment
    
    A. Discussion
    
        Presently, the Small SI rule contains provisions at 40 CFR 
    90.103(a)(3) and 90.107(e)(1) through (5) to permit manufacturers of 
    two stroke lawnmower engines to continue to sell those engines through 
    model year 2002 provided they can certify them to the handheld 
    standards appropriate for their displacement. These provisions require 
    the engine manufacturer to establish a baseline annual sales number 
    based on their 1992 through 1994 sales of such engines and then comply 
    with a declining production cap through the 2002 model year. In 2003, 
    the engines would have to meet the appropriate nonhandheld standards, 
    either those contained in the current rule or in any superseding rule.
        As discussed in the preamble to the final Phase 1 rule, these 
    provisions were established to minimize the economic hardship of the 
    small engine rule on two stroke lawnmower engine and equipment 
    manufacturers and to provide adequate lead time for compliance with the 
    nonhandheld standards. See 60 FR 34593-34594. EPA incorporates that 
    discussion by reference. Recently, EPA has become aware of a very small 
    manufacturer (less than 100 units per year) of specialty lawn care 
    equipment who has historically used two stroke engines on its products, 
    was unaware of the promulgation of the Phase 1 rule until recently, and 
    would face severe lead time problems and economic hardship if it had to 
    quickly switch over to four stroke engines to power its equipment. Its 
    equipment will require substantial redesign to use four stroke engines 
    for which additional lead time is necessary. EPA believes there may be 
    other small entities with similar situations but does not believe there 
    are any that produce substantial volumes of equipment. In the case of 
    small volume manufacturers, the per unit cost of forcing equipment 
    redesign to accommodate four stroke engines is especially high. EPA has 
    concluded that it is equitable and appropriate to treat such companies 
    in the same manner as the two stroke lawnmower engine manufacturers are 
    being treated and has determined it is appropriate to expand the 
    provisions providing relief for lawnmowers to encompass any nonhandheld 
    equipment that has historically been produced with two stroke engines, 
    provided that the manufacturer can demonstrate to EPA that no suitable 
    four stroke engine is available and that substantial redesign of the 
    equipment requiring additional lead time to avoid economic hardship 
    would be necessary to accommodate a four stroke engine. Without 
    providing relief to address these situations, the cost of compliance 
    with the nonhandheld standards would be unreasonably high. In order to 
    avoid this result, EPA has determined that it is more reasonable to 
    provide a relaxation of standards in these situations.
        With regard to the declining annual cap imposed in Sec. 90.107(e) 
    upon the lawnmower engine manufacturers, EPA believes that a declining 
    cap may not be appropriate or necessary for specialty equipment whose 
    production is already very low, and could serve to eliminate any 
    benefit that the provision may offer to a small equipment manufacturer, 
    because it might force them to produce both two and four stroke 
    versions at the same time to maintain sales levels. Therefore, EPA is 
    adding a provision at Sec. 90.107(g) that would allow the cap to be 
    waived by EPA upon a demonstration by the engine or specialty equipment 
    manufacturer that compliance with the cap would not be economically 
    feasible. This waiver authority would not be extended to the high 
    volume lawnmower manufacturers currently covered under Sec. 90.107(e), 
    nor would it be extended to any other high-volume nonhandheld engine 
    manufacturer, in the unlikely event that one might come forward and 
    seek relief to enable it to use a two stroke engine.
    
    B. Regulatory Approach
    
        The regulatory change will be implemented by modifications to 
    sections on Exhaust Emission Standards (Sec. 90.103) and the 
    Application for Certification (Sec. 90.107). The relevant provision at 
    Sec. 90.103(a)(3) previously applied only to manufacturers of two 
    stroke lawnmowers and will now be expanded to include ``lawnmowers or 
    other nonhandheld equipment''. In Sec. 90.107, a new paragraph will be 
    added to provide the criteria by which EPA can approve the use of two 
    stroke engines in nonhandheld equipment other than lawnmowers. Because 
    the provision for two stroke engines in lawnmowers was based on 
    substantial information about the impact of the Small SI nonhandheld 
    standards on certain manufacturers and because EPA desires nonhandheld 
    equipment manufacturers to use engines certified to nonhandheld 
    standards whenever possible, EPA is including a requirement, applicable 
    to manufacturers of nonhandheld equipment other than lawnmowers, that 
    the equipment manufacturer must demonstrate that a suitable engine 
    meeting nonhandheld standards is not available to fit the existing 
    equipment design and that the equipment can not be converted to accept 
    an engine meeting the nonhandheld standards without substantial and 
    costly redesign for which additional lead time is necessary.
        The original regulation included a declining production cap at 
    Sec. 90.107 to provide for the phase out of two stroke equipped 
    lawnmowers. The declining cap approach was designed to address 
    relatively high-volume two stroke lawnmower manufacturers who would be 
    able to gradually shift their production to four stroke mowers. 
    Nonhandheld equipment other than lawnmowers that may qualify to use two 
    stroke engines is expected to be produced only in very small quantities 
    and EPA believes that a declining production cap may be unnecessary for 
    such equipment. Consequently, a provision has been added to permit EPA 
    to waive the declining cap for equipment other than lawnmowers, if the 
    equipment manufacturer can make a demonstration that complying with the 
    cap would be economically infeasible.
    
    VII. Final Action
    
        EPA is publishing this rule without prior proposal because EPA 
    views these amendments as noncontroversial and anticipates no adverse 
    comments. However, in the event that adverse or critical comments are 
    filed, EPA has prepared a Notice of Proposed Rulemaking (NPRM) 
    proposing the same amendments. This NPRM is contained in a separate 
    document in this Federal Register publication. The direct final action 
    will be effective October 6, 1997, unless adverse or critical comments 
    are received by September 8, 1997. If EPA receives adverse or critical 
    comments on either the relevant revisions discussed in Section V or 
    those discussed in Section VI, the revisions described in that section 
    will be withdrawn. If adverse or critical comments are received on the 
    revisions described in both sections, then both sections will be 
    withdrawn before the effective date. In case of the withdrawal of all 
    or part of this action, the withdrawal will be announced by a 
    subsequent Federal Register document. All public comments will then be 
    addressed in a subsequent final rule based on this action serving as a 
    proposed rule. EPA will not provide a second comment period on this 
    action. Any parties
    
    [[Page 42643]]
    
    interested in commenting on this rule should do so at this time. If no 
    adverse comments are received, the public is advised that the rule will 
    be effective October 6, 1997.
    
    VIII. Cost Effectiveness
    
        This rulemaking alters an existing provision by allowing nonroad 
    equipment manufacturers to have greater flexibility in their choice of 
    engines under certain circumstances. It also permits nonroad engine 
    manufacturers to sell engines that the original rule would not permit. 
    Therefore, because this rulemaking alters existing provisions, and that 
    alteration provides regulatory relief, there are no additional costs to 
    original equipment manufacturers associated with this specific final 
    action.
        The costs and emission reductions associated with the Small SI rule 
    were developed for the July 3, 1995 final rulemaking. The costs and 
    emission reductions associated with the Marine SI rule were developed 
    for the October 4, 1996 rulemaking. We do not believe the changes being 
    implemented today affect the costs and emission reductions published as 
    part of those rulemakings.
    
    IX. Administrative Requirements
    
    A. Administrative Designation
    
        Under Executive Order 12866 (58 FR 51735, October 4, 1993), the 
    Agency must determine whether the regulatory action is ``significant'' 
    and therefore subject to OMB review and the requirements of the 
    Executive Order. The Order defines ``significant regulatory action'' as 
    one that is likely to result in a rule that may: (1) Have an annual 
    effect on the economy of $100 million or more or adversely affect in a 
    material way the economy, a sector of the economy, productivity, 
    competition, jobs, the environment, public health or safety, or State, 
    local, or tribal governments or communities; (2) Create a serious 
    inconsistency or otherwise interfere with an action taken or planned by 
    another agency; (3) Materially alter the budgetary impact of 
    entitlements, grants, user fees, or loan programs or the rights and 
    obligations of recipients thereof; or, (4) Raise novel legal or policy 
    issues arising out of legal mandates, the President's priorities, or 
    the principles set forth in the Executive Order. It has been determined 
    that this rule is not a ``significant regulatory action'' under the 
    terms of Executive Order 12866 and is therefore not subject to OMB 
    review.
    
    B. Reporting and Recordkeeping Requirements
    
        This final rulemaking does not change the information collection 
    requirements submitted to and approved by OMB in association with the 
    Small SI final rulemaking (60 FR 34582, July 3, 1995) or submitted to 
    OMB in association with the Marine SI final rulemaking (61 FR 52088, 
    October 4, 1996). An Agency may not conduct or sponsor and a person is 
    not required to respond to a collection of information unless it 
    displays a currently valid OMB control number. The OMB control numbers 
    for EPA's regulations are listed in 40 CFR part 9 and 48 CFR Chapter 
    15.
    
    C. Regulatory Flexibility
    
        EPA has determined that it is not necessary to prepare a regulatory 
    flexibility analysis in connection with this final rule. EPA has also 
    determined that this rule will not have a significant adverse economic 
    impact on a substantial number of small entities. This is because 
    today's rulemaking will provide regulatory relief to both large and 
    small volume engine and equipment manufacturers by permitting greater 
    flexibility in engine choices in equipment. Moreover, the provisions in 
    this rulemaking simply permit long-standing business practices to 
    continue.
    
    D. Submission to Congress and the General Accounting Office
    
        Under 5 U.S.C. 801(a)(1)(A) as added by the Small Business 
    Regulatory Enforcement Fairness Act of 1996, EPA submitted a report 
    containing this rule and other required information to the U.S. Senate, 
    the U.S. House of Representatives and the Comptroller General of the 
    General Accounting Office prior to publication of the rule in today's 
    Federal Register. This rule is not a ``major rule'' as defined by 5 
    U.S.C. 804(2).
    
    E. Unfunded Mandates Act
    
        Under Section 202 of the Unfunded Mandates Reform Act of 1995 
    (``Unfunded Mandates Act''), signed into law on March 22, 1995, EPA 
    must prepare a budgetary impact statement to accompany any proposed or 
    final rule that includes a Federal mandate that may result in estimated 
    costs to State, local, or tribal governments in the aggregate, or to 
    the private sector, of $100 million or more. Under Section 205, EPA 
    must select the most cost effective and least burdensome alternative 
    that achieves the objectives of the rule and is consistent with 
    statutory requirements. Section 203 requires EPA to establish a plan 
    for informing and advising any small governments that may be 
    significantly or uniquely impacted by the rule. EPA has determined that 
    the action proposed today does not include a Federal mandate that may 
    result in estimated costs of $100 million or more to either State, 
    local, or tribal governments in the aggregate, or to the private 
    sector. Therefore, EPA has not prepared a budgetary impact statement 
    for this rule.
    
    List of Subjects in 40 CFR Parts 90 and 91
    
        Environmental protection, Air pollution control, Confidential 
    business information, Imports, Labeling, Nonroad source pollution, 
    Reporting and recordkeeping requirements, Research, Warranties.
    
        Dated: July 30, 1997.
    Carol M. Browner,
    Administrator.
    
        For the reasons set out in the preamble, title 40, chapter I, of 
    the Code of Federal Regulations, is amended as follows:
    
    PART 90--CONTROL OF EMISSIONS FROM NONROAD SPARK-IGNITION ENGINES
    
        1. The authority citation for part 90 continues to read as follows:
    
        Authority: Sections 203, 204, 205, 206, 207, 208, 209, 213, 215, 
    216, and 301(a) of the Clean Air Act, as amended (42 U.S.C. 7522, 
    7523, 7524, 7525, 7541, 7542, 7543, 7547, 7549, 7550, and 7601(a)).
    
        2. Section 90.103 is amended by revising paragraph (a)(3) to read 
    as follows:
    
    
    Sec. 90.103  Exhaust emission standards.
    
        (a) * * *
        (3) Notwithstanding paragraph (a)(2) of this section, two stroke 
    engines used to power lawnmowers or other nonhandheld equipment as 
    allowed in Sec. 90.107 (e), (f) and (h) may meet class III, IV, or V 
    standards until model year 2003.
    * * * * *
        3. Section 90.107 is amended by adding a new paragraph (h) to read 
    as follows:
    
    
    Sec. 90.107  Application for certification.
    
    * * * * *
        (h)(1) The Administrator may, upon receipt of a written request 
    from an equipment manufacturer, accompanied by sufficient 
    documentation, permit two stroke engines produced for nonhandheld 
    equipment other than lawnmowers to meet the standards specified in 
    Sec. 90.103(a)(3) under the schedule outlined in paragraph (e) of this 
    section. The equipment manufacturer must demonstrate to the 
    satisfaction of the Administrator that:
    
    [[Page 42644]]
    
        (i) Four stroke engines for such equipment are not available with 
    suitable physical or performance characteristics; and
        (ii) The equipment can not be converted to use four stroke engines 
    without substantial redesign for which additional lead time is 
    necessary to avoid economic hardship.
        (2) The Administrator may waive the phase-in percentages of 
    paragraphs (e)(3) and (e)(4) of this section for engines used in low 
    volume nonhandheld equipment other than lawnmowers where the equipment 
    manufacturer demonstrates to the satisfaction of the Administrator that 
    compliance with the production cap is not economically feasible.
        4. Section 90.1003 is amended by adding paragraph (b)(5) to read as 
    follows:
    
    
    Sec. 90.1003  Prohibited acts.
    
    * * * * *
        (b) * * *
        (5) A new nonroad engine, intended solely to replace an engine in a 
    piece of nonroad equipment that was originally produced with an engine 
    manufactured prior to the applicable implementation date as described 
    in Sec. 90.2, Sec. 90.103 and Sec. 90.106, shall not be subject to the 
    requirements of Sec. 90.106 or prohibitions of paragraphs (a)(1) and 
    (b)(4) of this section provided that:
        (i) The engine manufacturer has ascertained that no engine produced 
    by itself or the manufacturer of the engine that is being replaced, if 
    different, and certified to the requirements of this subpart, is 
    available with the appropriate physical or performance characteristics 
    to repower the equipment; and
        (ii) Unless an alternative control mechanism is approved in advance 
    by the Administrator, the engine manufacturer or its agent takes 
    ownership and possession of the engine being replaced; and
        (iii) The replacement engine is clearly labeled with the following 
    language, or similar alternate language approved in advance by the 
    Administrator:
    
    This engine does not comply with federal nonroad or on-highway 
    emission requirements. Sale or installation of this engine for any 
    purpose other than as a replacement engine in a nonroad vehicle or 
    piece of nonroad equipment whose original engine was not certified 
    is a violation of Federal law subject to civil penalty.
    
    PART 91--CONTROL OF EMISSIONS FROM MARINE SPARK-IGNITION ENGINES
    
        5. The authority citation for part 91 continues to read as follows:
    
        Authority: Sections 203, 204, 205, 206, 207, 208, 209, 213, 215, 
    216, and 301(a) of the Clean Air Act, as amended (42 U.S.C. 7522, 
    7523, 7524, 7525, 7541, 7542, 7543, 7547, 7549, 7550, and 7601(a)).
    
        6. Section 91.1103 is amended by adding paragraph (b)(4) to read as 
    follows:
    
    
    Sec. 91.1103  Prohibited acts.
    
    * * * * *
        (b) * * *
        (4) A new marine spark-ignition engine intended solely to replace 
    an engine in an outboard engine, or other engine to which this Part is 
    applicable as determined by Secs. 91.1, 91.101, 91.106 that was 
    originally produced with an engine manufactured prior to the applicable 
    implementation date as described in Secs. 91.2, and 91.106 and 
    91.205(a)(1), or that was originally produced in a model year in which 
    less stringent emission standards under this part were in effect shall 
    not be subject to the requirements of Sec. 91.106 or the prohibitions 
    of paragraph (a)(1) of this section provided that:
        (i) The engine manufacturer has ascertained that no engine produced 
    by itself or the manufacturer of the engine that is being replaced, if 
    different, and certified to the requirements of this subpart, is 
    available with the appropriate physical or performance characteristics 
    to repower the outboard, personal watercraft or jetboat; and
        (ii) Unless an alternative control mechanism is approved in advance 
    by the Administrator, the engine manufacturer or its agent takes 
    ownership and possession of the engine being replaced; and
        (iii) The replacement engine is clearly labeled with the following 
    language, or similar alternate language approved in advance by the 
    Administrator:
    
    This engine does not comply with Federal nonroad or on-highway 
    emission requirements. Sale or installation of this engine for any 
    purpose other than as a replacement engine in a marine vessel whose 
    original engine was not certified, or was certified to less 
    stringent emission standards than those that apply to the year of 
    manufacture of this engine, is a violation of Federal law subject to 
    civil penalty; and
    
        (iv) Where the replacement engine is intended to replace an engine 
    built after the applicable implementation date as described in 
    Secs. 91.2, 91.106 and 91.205(a)(1), but built to less stringent 
    emission standards than are currently applicable, the replacement 
    engine shall be identical in all material respects to a certified 
    configuration of the same or later model year as the engine being 
    replaced.
    
    [FR Doc. 97-20821 Filed 8-6-97; 8:45 am]
    BILLING CODE 6560-50-P
    
    
    

Document Information

Effective Date:
10/6/1997
Published:
08/07/1997
Department:
Environmental Protection Agency
Entry Type:
Rule
Action:
Direct final rule.
Document Number:
97-20821
Dates:
This final rule is effective October 6, 1997 unless adverse or critical comments are received by September 8, 1997. If the effective date is delayed, timely notice will be published in the Federal Register.
Pages:
42638-42644 (7 pages)
Docket Numbers:
FRL-5871-1
PDF File:
97-20821.pdf
Supporting Documents:
» Legacy Index for Docket A-97-25
» Control of Air Pollution; Amendments to Emission Requirements Applicable to New Nonroad Spark Ignition Engines At or Below 19 Kilowatts and New Marine Spark Ignition Engines: Provisions for Replacement Engines and the Use of Two Stroke Engines on Certain Nonhandheld Equipment
» Control of Air Pollution; Amendments to Emission Requirements Applicable to New Nonroad Spark Ignition Engines At or Below 19 Kilowatts and New Marine Spark Ignition Engines: Provisions for Replacement Engines and the Use of Two Stroke Engines on Certain Nonhandheld Equipment
CFR: (5)
40 CFR 90.103(a)(3)
40 CFR 90.103
40 CFR 90.107
40 CFR 90.1003
40 CFR 91.1103