Dear Sir or Madam
My name is Paul Mellon, President of Novetas Solutions. We market and sell an
industrial abrasive product, New Age Blast Media® produced from 100% recycled
glass. I am responding to the request for comment by the EPA on the new
national standards for Emissions of HAPs. Docket ID No. EPA-HQ-OAR-2006-
0306
Upon reading the document and the recap ( listed below ) of the proposed
standards I do have a question regarding the focus of the EPA on reducing HAPs
in the area of Dry Abrasive Blasting. The key rationale for the standard apparently
is to reduce and control the amount of hazardous air pollutants (HAPs) in various
industrial sectors. The EPA is then making the decision to focus on dust
generation via high PM as the primary means to mitigate against these HAPs.
The document itself makes the following statement:
This proposed rule would require owners or operators of affected
new and existing dry abrasive blasting operations that blast substrates
greater than 8 feet in any dimension to comply with the following
management and pollution prevention practices to minimize MFHAP
emissions from the processes: (1) Do not perform blasting outside when
wind velocity is greater than 25 miles per hour; (2) switch from high
PM-emitting blast media (e.g., sand) to low PM-emitting blast media
(e.g., steel shot, aluminum oxide), whenever practicable; (3) do not
blast substrates having coatings containing lead (>0.1 percent lead),
unless enclosures, barriers, or other PM control methods are used to
collect the lead particles; and (4) do not re-use the blast media
unless contaminants (i.e., any material other than the base metal, such
as paint residue) have been removed by filtration or screening so that
the abrasive material conforms to its original size and makeup.
The question I have is that the focus on High PM –emitting blast media as a
signicant HAP control measure is not what OSHA recommends in their 2006
OSHA Guidance Document on Dry Blasting. In fact, OSHA specifically
addresses the fact that the Abrasive Media Choice or Substitution is a KEY factor
in the creation of HAPs. OSHA’s 2006 Guidance for Blasting to the Maritime
Industry very clearly states the easiest way to reduce HAPs in abrasive blasting
is as follows:
CONTROL MEASURES*
Exposure to hazardous air contaminants during abrasive blasting can be
controlled through the combined use of the following control measures:
engineering controls; work practices; personal hygiene; waste management and
prevention programs; and personal protective equipment (PPE);
A. ENGINEERING CONTROLS:
1. Substitution -- The easiest way to eliminate hazardous air contaminants
associated with abrasive media is to select a safer abrasive blasting agent.
* please click on the attached link for the full OSHA Guidance
http://www.osha.gov/dts/maritime/standards/guidance/shipyard_guidance.html
Furthermore, OSHA lists several sources in their Index of this Guidance to back
up their comments in regards to the importance of choosing a safe abrasive media
that does not contain high levels of HAPs. The Guidance repeatedly cites various
slag ( coal, copper, nickel ) products as having significant issues with high levels
of HAP compounds most of which the EPA also cites in their new standards. As
stated in the Executive Summary by OSHA
“ The levels of heavy metals in non-silica abrasives are highly variable depending
on the type of raw material sources and/or the manufacturing processes used to
make the abrasives. (5) Abrasive blasting media from coal slag will typically
contain nickel and vanadium and a variety of other metals depending on the
source of the coal used to make the slag. Copper slag from primary smelters
contains significant levels of barium, cobalt, copper, chromium (trivalent), and
nickel; whereas copper slag from secondary smelters might contain significant
levels of arsenic and lead. Nickel slag typically contains elevated levels of copper,
chromium (trivalent), and nickel and lower levels of cobalt and vanadium. (6)”
The attached, government funded, study by Taylor Francis was specifically
included by OSHA in their Guidance report . The study was titled: Airborne
Exposure to Heavy Metals and Total Particulate During Abrasive Blasting Using
Copper Slag Abrasive
On Page 6 of the document the authors made the below conclusions
• Use of either source A or B copper slag abrasive generates total
particulate aerosols that exceed the OSHA PEL-TWA within 15 minutes of
blasting;
• ² Use of either source A or B copper slag abrasive generates arsenic
and lead metal aerosols that exceed OSHA PEL-TWAs within 63 minutes of
blasting;
On Page 7 of the document, the authors state:
The results listed above indicate that abrasive blasting using copper slag abrasive
as a substitute for silica sand can generate total particulate and metal aerosols
above the OSHA PEL-TWA in a relatively short period of time.
There are numerous non-silica abrasives used on the market to include crushed
glass, garnet, walnut shells, etc. OSHA repeatedly chooses to single out slags as
examples of media that contain compounds that produce high HAPs. The current
EPA standard fails to address this observation. I think it is clear that the EPA also
needs to add the recommendation by OSHA that advocates Media Substitution as
an easy means to reduce HAPs for Dry Abrasive Blasting. I would recommend
that the EPA strongly consider addressing this issue by adding an additional
statement on the choice of abrasive media as a source of controlling the impact of
HAPs in the workplace.
Example Statement:
* switch from blast media containing high levels of HAP compounds
(e.g.,coal,copper,nickel slag ) to blast media containing low levels of HAP
compounds (e.g., crushed glass, specular hematite* ), whenever practicable;
Rational for these products in contained in the NIOSH study report which is the
foundation for much the new OSHA Guidance on Blast Media.
http://www.cdc.gov/niosh/pdfs/ab_p1rep.pdf
• Pg 142 “ Substitution of crushed glass and specular hematite for silica
sand in abrasive blasting should also reduce the airborne concentrations for most
of the hazardous, health related agents studied.
In addition, glass abrasives also now appear on the EPA Grit Blasting
Procurement Guidelines which are also attached to this email. I would further note
that on page two of the same EPA guidelines, the EPA itself makes the following
statement on the use of slag products:
• EPA recommends that procuring agencies exercise OSHA or other
required standard safety practices when using blasting grit, particularly when
using blasting grit containing slag materials.
Thank you for allowing me the opportunity to submit my comments on these very
important new standard by the EPA on the reduction of HAP’s in the workplace.
At Novetas, we are committed to producing products that are manufactured to the
standards set forth by the EPA and OSHA to help reduce the amount HAP’s
emitted into the environment and workplace.
If you have any questions concerning my comments or require additional
documentation, please contact me at the below numbers or via email.
Regards,
Paul J. Mellon Jr.
Novetas Solutions LLC
PO Box 5658
Deptford, NJ 08096
Phone: ( 888 ) 889 - 3833
Cell: ( 609 ) 820-4395
Fax: ( 856 ) 218-8305
Web: www.newageblastmedia.com
Attachments:
Comment attachment submitted by Paul J. Mellons, President, Novetas Solutions LLC
Title: Comment attachment submitted by Paul J. Mellons, President, Novetas Solutions LLC
Abstract: "Airborne Exposure to Heavy Metals and Total Particulate During Abrasive Blasting Using Copper Slag Abrasive." Applied Occupational & Environmental Hygiene, 17 (2002): 437-443. Copyright 2002 Applied Industrial Hygiene. This document can be viewed at the USEPA Docket Center, Public Reading Room. Address: USEPA West, 1301 Constitution Ave. NW, Room 3334, Washington, DC 20004. Telephone: 202-566-1744; Email: docket-customerservice@epa.gov
View Attachment:
Comment attachment submitted by Paul J. Mellons, President, Novetas Solutions LLC (2)
Title: Comment attachment submitted by Paul J. Mellons, President, Novetas Solutions LLC (2)
Abstract: USEPA Web page " Comprehensive Procurement Guidelines: Blasting Grit"
View Attachment:
Original copyright document for Comment attachment submitted by Paul J. Mellons President, Novetas Solutions LLC
Title: Original copyright document for Comment attachment submitted by Paul J. Mellons President, Novetas Solutions LLC
Abstract: Airborne Exposure to Heavy Metals and Total Particulate During Abrasive Blasting Using Copper Slag Abrasive." Applied Occupational & Environmental Hygiene, 17 (2002): 437-443. Copyright 2002 Applied Industrial Hygiene. This document can be viewed at the USEPA Docket Center, Public Reading Room. Address: USEPA West, 1301 Constitution Ave. NW, Room 3334, Washington, DC 20004. Telephone: 202-566-1744; Email: docket-customerservice@epa.gov
Comment submitted by Paul J. Mellons, President, Novetas Solutions LLC
This is comment on Proposed Rule
National Emission Standards for Hazardous Air Pollutants: Area Source Standards for Nine Metal Fabrication and Finishing Source Categories
View Comment
Attachments:
Comment attachment submitted by Paul J. Mellons, President, Novetas Solutions LLC
Title:
Comment attachment submitted by Paul J. Mellons, President, Novetas Solutions LLC
Abstract:
"Airborne Exposure to Heavy Metals and Total Particulate During Abrasive Blasting Using Copper Slag Abrasive." Applied Occupational & Environmental Hygiene, 17 (2002): 437-443. Copyright 2002 Applied Industrial Hygiene. This document can be viewed at the USEPA Docket Center, Public Reading Room. Address: USEPA West, 1301 Constitution Ave. NW, Room 3334, Washington, DC 20004. Telephone: 202-566-1744; Email: docket-customerservice@epa.gov
Comment attachment submitted by Paul J. Mellons, President, Novetas Solutions LLC (2)
Title:
Comment attachment submitted by Paul J. Mellons, President, Novetas Solutions LLC (2)
Abstract:
USEPA Web page " Comprehensive Procurement Guidelines: Blasting Grit"
Original copyright document for Comment attachment submitted by Paul J. Mellons President, Novetas Solutions LLC
Title:
Original copyright document for Comment attachment submitted by Paul J. Mellons President, Novetas Solutions LLC
Abstract:
Airborne Exposure to Heavy Metals and Total Particulate During Abrasive Blasting Using Copper Slag Abrasive." Applied Occupational & Environmental Hygiene, 17 (2002): 437-443. Copyright 2002 Applied Industrial Hygiene. This document can be viewed at the USEPA Docket Center, Public Reading Room. Address: USEPA West, 1301 Constitution Ave. NW, Room 3334, Washington, DC 20004. Telephone: 202-566-1744; Email: docket-customerservice@epa.gov
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