99-26137. Airworthiness Directives; International Aero Engines AG V2500-A1/ -A5/-D5 Series Turbofan Engines  

  • [Federal Register Volume 64, Number 194 (Thursday, October 7, 1999)]
    [Proposed Rules]
    [Pages 54580-54582]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 99-26137]
    
    
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    Proposed Rules
                                                    Federal Register
    ________________________________________________________________________
    
    This section of the FEDERAL REGISTER contains notices to the public of 
    the proposed issuance of rules and regulations. The purpose of these 
    notices is to give interested persons an opportunity to participate in 
    the rule making prior to the adoption of the final rules.
    
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    Federal Register / Vol. 64, No. 194 / Thursday, October 7, 1999 / 
    Proposed Rules
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 98-ANE-45-AD]
    RIN 2120-AA64
    
    
    Airworthiness Directives; International Aero Engines AG V2500-A1/
    -A5/-D5 Series Turbofan Engines
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Notice of proposed rulemaking (NPRM).
    
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    SUMMARY: This document proposes the supersedure of an existing 
    airworthiness directive (AD), applicable to International Aero Engines 
    AG (IAE) V2500-A1/-A5/-D5 series turbofan engines, that currently 
    requires revisions to the Airworthiness Limitations Section (ALS) and 
    Maintenance Scheduling Section (MSS) of the Instructions for Continued 
    Airworthiness (ICA) in the Time Limits Manual (Chapter 05-10-00) of the 
    Engine Manuals to include required enhanced inspection of selected 
    critical life-limited parts at each piece-part exposure. This action 
    would add additional critical life-limited parts for enhanced 
    inspection. This proposal is prompted by additional focused inspection 
    procedures that have been developed by the manufacturer. The actions 
    specified by this proposed AD are intended to prevent critical life-
    limited rotating engine part failure, which could result in an 
    uncontained engine failure and damage to the airplane.
    
    DATES: Comments must be received by December 6, 1999.
    
    ADDRESSES: Submit comments to the Federal Aviation Administration 
    (FAA), New England Region, Office of the Regional Counsel, Attention: 
    Rules Docket No. 98-ANE-45-AD, 12 New England Executive Park, 
    Burlington, MA 01803-5299. Comments may also be sent via the Internet 
    using the following address: 9-ane-adcomment@faa.gov''. Comments sent 
    via the Internet must contain the docket number in the subject line. 
    Comments may be inspected at this location between 8:00 a.m. and 4:30 
    p.m., Monday through Friday, except Federal holidays.
    
    FOR FURTHER INFORMATION CONTACT: Diane Cook, Aerospace Engineer, Engine 
    Certification Office, FAA, Engine and Propeller Directorate, 12 New 
    England Executive Park, Burlington, MA 01803-5299; telephone (781) 238-
    7133, fax (781) 238-7199.
    
    SUPPLEMENTARY INFORMATION:
    
    Comments Invited
    
        Interested persons are invited to participate in the making of the 
    proposed rule by submitting such written data, views, or arguments as 
    they may desire. Communications should identify the Rules Docket number 
    and be submitted to the address specified above. All communications 
    received on or before the closing date for comments, specified above, 
    will be considered before taking action on the proposed rule. The 
    proposals contained in this notice may be changed in light of the 
    comments received.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the proposed rule. All 
    comments submitted will be available, both before and after the closing 
    date for comments, in the Rules Docket for examination by interested 
    persons. A report summarizing each FAA-public contact concerned with 
    the substance of this proposal will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 98-ANE-45-AD.'' The postcard will be date stamped and 
    returned to the commenter.
    
    Availability of NPRMs
    
        Any person may obtain a copy of this NPRM by submitting a request 
    to the FAA, New England Region, Office of the Regional Counsel, 
    Attention: Rules Docket No. 98-ANE-45-AD, 12 New England Executive 
    Park, Burlington, MA 01803-5299.
    
    Discussion
    
        On April 2, 1999, the Federal Aviation Administration (FAA) issued 
    airworthiness directive (AD) 99-08-11, Amendment 39-311117 (64 FR 
    17956, April 13, 1999), to require revisions to the Airworthiness 
    Limitations Section (ALS) and Maintenance Scheduling Section (MSS) of 
    the Instructions for Continued Airworthiness (ICA) in the Time Limits 
    Manual (Chapter 05-10-00) of the Engine Manuals of International Aero 
    Engines AG (IAE) V2500-A1/-A5/-D5 series turbofan engines to include 
    required enhanced inspection of selected critical life-limited parts at 
    each piece-part exposure.
    
    New Inspection Procedures
    
        Since the issuance of that AD, IAE has developed additional focused 
    inspection procedures. This proposal would add additional parts that 
    would require enhanced inspection at each piece-part exposure.
    
    Proposed Actions
    
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other products of this same type design, the 
    proposed AD would supersede AD 99-08-11 to add additional critical 
    life-limited parts for enhanced inspection at each piece-part 
    opportunity.
    
    Economic Analysis
    
        The FAA estimates that 229 engines installed on airplanes of U.S. 
    registry would be affected by this proposed AD, that it would take 
    approximately 2 work hours per engine to perform the enhanced 
    inspection for both high pressure (HP) turbine disks. The FAA estimates 
    that approximately 458 HP turbine disks (stage 1 and 2) would be 
    inspected. The average labor rate is $60 per work hour. The total cost 
    of the new inspections per engine would be approximately $120. Using 
    average shop visitation rates, the annual cost impact of the added 
    inspections on U.S. operators is approximately $28,000.
    
    Regulatory Impact
    
        The regulations proposed herein would not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore,
    
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    in accordance with Executive Order 12612, it is determined that this 
    proposal would not have sufficient federalism implications to warrant 
    the preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this proposed 
    regulation (1) is not a ``significant regulatory action'' under 
    Executive Order 12866; (2) is not a ``significant rule'' under the DOT 
    Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); 
    and (3) if promulgated, will not have a significant economic impact, 
    positive or negative, on a substantial number of small entities under 
    the criteria of the Regulatory Flexibility Act. A copy of the draft 
    regulatory evaluation prepared for this action is contained in the 
    Rules Docket. A copy of it may be obtained by contacting the Rules 
    Docket at the location provided under the caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Safety.
    
    The Proposed Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration proposes to amend 
    part 39 of the Federal Aviation Regulations (14 CFR part 39) as 
    follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by removing Amendment 39-11117 (64 FR 
    17956, April 13, 1999), and by adding a new airworthiness directive, to 
    read as follows:
    
    International Aero Engines AG: Docket No. 98-ANE-45-AD. Supersedes 
    AD 99-08-11, Amendment 39-11117.
    
        Applicability: International Aero Engines AG (IAE) V2500-A1/-A5/
    -D5 series turbofan engines, installed on but not limited to Airbus 
    Industrie A319, A320, and A321 series, and McDonnell Douglas MD-90 
    series airplanes.
    
        Note 1: This airworthiness directive (AD) applies to each engine 
    identified in the preceding applicability provision, regardless of 
    whether it has been modified, altered, or repaired in the area 
    subject to the requirements of this AD. For engines that have been 
    modified, altered, or repaired so that the performance of the 
    requirements of this AD is affected, the owner/operator must request 
    approval for an alternative method of compliance in accordance with 
    paragraph (c) of this AD. The request should include an assessment 
    of the effect of the modification, alteration, or repair on the 
    unsafe condition addressed by this AD; and, if the unsafe condition 
    has not been eliminated, the request should include specific 
    proposed actions to address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent critical life-limited rotating engine part failure, 
    which could result in an uncontained engine failure and damage to 
    the airplane, accomplish the following:
    
    Inspections
    
        (a) Within the next 30 days after the effective date of this AD, 
    revise the Airworthiness Limitations Section (ALS) and Maintenance 
    Scheduling Section (MSS) of the Instructions for Continued 
    Airworthiness (ICA) in the Time Limits Manual (Chapter 05-10-00) of 
    the Engine Manuals, part number (P/N) E-V2500-1IA and P/N E-V2500-
    3IA, and for air carrier operations revise the approved continuous 
    airworthiness maintenance program, by
        (i) Adding the following to paragraph 1, entitled 
    ``Airworthiness Limitations:'' ``Refer to paragraph 2--Maintenace 
    Scheduling for information that sets forth the operator's 
    maintenance requirements for the V2500 On-Condition engine.''
        (ii) Adding the following paragraph 2, entitled ``Maintenance 
    Scheduling:'' ``Whenever a Group A part identified in this paragraph 
    (see 2.1 for definition of Group A) satisfies both of the following 
    conditions:
        (A) The part is considered completely disassembled when 
    accomplished in accordance with the disassembly instructions in the 
    engine manufacturer's engine manual; and
        (B) The part has accumulated more than 100 cycles in service 
    since the last piece-part opportunity inspection, provided that the 
    part was not damaged or related to the cause for its removal from 
    the engine; then that part is considered to be at the piece-part 
    level and it is mandatory to perform the inspections for that part 
    as specified in the following:
    
    ------------------------------------------------------------------------
                                                        Inspect per engine
           Part nomenclature          Part No. (P/N)      manual chapter
    ------------------------------------------------------------------------
    Fan Disk.......................  All............  Chapter 72-31-12,
                                                       Subtask 72-31-12-230-
                                                       054.
    Stage 1 HP Turbine Hub.........  All............  Chapter 72-45-11, Task
                                                       72-45-11-200-002.
    Stage 2 HP Turbine Hub.........  All............  Chapter 72-45-31, Task
                                                       72-45-31-200-004.
    ------------------------------------------------------------------------
    
        (b) Except as provided in paragraph (c) of this AD, and 
    notwithstanding contrary provisions in section 43.16 of the Federal 
    Aviation Regulations (14 CFR 43.16), these mandatory inspections 
    shall be performed only in accordance with the ALS and MSS of the 
    ICA in the Time Limits Manual (Chapter 05-10-00) of the Engine 
    Manuals, P/N E-V2500-1IA and P/N E-V2500-3IA.
    
    Alternative Methods of Compliance
    
        (c) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Engine Certification Office (ECO). Operators 
    shall submit their requests through an appropriate FAA Principal 
    Maintenance Inspector (PMI), who may add comments and then send it 
    to the ECO.
    
        Note 2: Information concerning the existence of approved 
    alternative methods of compliance with this airworthiness directive, 
    if any, may be obtained from the ECO.
    
    Ferry Flights
    
        (d) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the airplane to a location where 
    the requirements of this AD can be accomplished.
    
    Continuous Airworthiness Maintenance Program
    
        (e) FAA-certificated air carriers that have an approved 
    continuous airworthiness maintenance program in accordance with the 
    record keeping requirement of Sec. 121.369(c) of the Federal 
    Aviation Regulations [14 CFR 121.369 (c)] of this chapter must 
    maintain records of the mandatory inspections that result from 
    revising the ALS and MSS of the ICA in the Time Limits Manual 
    (Chapter 05-10-00) of the Engine Manuals, P/N E-V2500-1IA and P/N E-
    V2500-3IA, and the air carrier's continuous airworthiness program. 
    Alternately, certificated air carriers may establish an approved 
    system of record retention that provides a method for preservation 
    and retrieval of the maintenance records that include the 
    inspections resulting from this AD, and include the policy and 
    procedures for implementing this alternate method in the air 
    carrier's maintenance manual required by Sec. 121.369(c) of the 
    Federal Aviation Regulations [14 CFR 121.369 (c)]; however, the 
    alternate system must be accepted by the appropriate PMI and require 
    the maintenance records be maintained either indefinitely or until 
    the work is repeated. Records of the piece-part inspections are not 
    required under Sec. 121.380(a)(2)(vi) of the Federal Aviation 
    Regulations [14 CFR 121.380(a)(2) (vi)]. All other operators must 
    maintain the records of mandatory inspections required by the 
    applicable regulations governing their operations.
    
    
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        Note 3: The requirements of this AD have been met when the 
    engine manual changes are made and air carriers have modified their 
    continuous airworthiness maintenance plans to reflect the 
    requirements in the Engine Manuals.
    
        Issued in Burlington, Massachusetts, on September 30, 1999.
    David A. Downey,
    Assistant Manager,
    Engine and Propeller Directorate,
    Aircraft Certification Service.
    [FR Doc. 99-26137 Filed 10-6-99; 8:45 am]
    BILLING CODE 4910-13-P
    
    
    

Document Information

Published:
10/07/1999
Department:
Federal Aviation Administration
Entry Type:
Proposed Rule
Action:
Notice of proposed rulemaking (NPRM).
Document Number:
99-26137
Dates:
Comments must be received by December 6, 1999.
Pages:
54580-54582 (3 pages)
Docket Numbers:
Docket No. 98-ANE-45-AD
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
99-26137.pdf
CFR: (1)
14 CFR 39.13