96-28169. Airworthiness Directives; Boeing Model 747 Series Airplanes  

  • [Federal Register Volume 61, Number 219 (Tuesday, November 12, 1996)]
    [Rules and Regulations]
    [Pages 57994-57998]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 96-28169]
    
    
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    DEPARTMENT OF TRANSPORTATION
    14 CFR Part 39
    
    [Docket No. 96-NM-251-AD; Amendment 39-9807; AD 96-23-02]
    RIN 2120-AA64
    
    
    Airworthiness Directives; Boeing Model 747 Series Airplanes
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule; request for comments.
    
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    SUMMARY: This amendment adopts a new airworthiness directive (AD) that 
    is applicable to certain Boeing Model 747 series airplanes. This action 
    requires inspections to detect disbonding, corrosion, and cracking at 
    the longitudinal rows of fasteners in the bonded skin panels in section 
    41 of the fuselage, and repair, if necessary. This amendment is 
    prompted by a report of skin cracking due to disbonding of the internal 
    doubler of the cracked skin panels. The actions specified in this AD 
    are intended to prevent rapid decompression of the airplane due to 
    disbonding and subsequent cracking of the skin panels.
    
    DATES: Effective November 27, 1996.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of November 27, 1996.
        Comments for inclusion in the Rules Docket must be received on or 
    before January 13, 1997.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), Transport Airplane Directorate, ANM-103, 
    Attention: Rules Docket No. 96-NM-251-AD, 1601 Lind Avenue, SW., 
    Renton, Washington 98055-4056.
        The service information referenced in this AD may be obtained from 
    Boeing Commercial Airplane Group, P.O. Box 3707, Seattle, Washington 
    98124-2207. This information may be examined at the FAA, Transport 
    Airplane Directorate, 1601 Lind Avenue, SW., Renton, Washington; or at 
    the Office of the Federal Register, 800 North Capitol Street, NW., 
    suite 700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Bob Breneman, Aerospace Engineer, 
    Airframe Branch, ANM-120S, FAA, Seattle Aircraft Certification Office, 
    1601 Lind Avenue, SW., Renton, Washington; telephone (206) 227-2776; 
    fax (206) 227-1181.
    
    SUPPLEMENTARY INFORMATION: Recently, the FAA received a report 
    indicating that skin cracking was found on a Boeing Model 747-200 
    series airplane that had accumulated 14,486 total flight cycles. 
    Multiple one-inch skin cracks were found through four adjacent fastener 
    holes along the number 2 doorstop intercostal between body station (BS) 
    488 and BS 500. The FAA received another report indicating that skin 
    cracking was found in the same location on a Model 747-200 series 
    airplane that had accumulated 13,517 total flight cycles. This cracking 
    measured approximately 17 inches in length.
        Results of subsequent inspections of both airplanes revealed 
    extensive disbonding of the internal doubler of the cracked skin 
    panels, as well as disbonding at several stringer locations from BS 340 
    to BS 520 between stringer (S) 6 and S-14. The cause of this disbonding 
    has been attributed to improper processing during the phosphoric acid 
    anodize (PAA) phase of manufacture of the skin panels.
        Disbonding of the internal skin doublers could result in increased 
    operational stress on the fuselage skin, and could lead to multiple-
    site skin cracking. This condition, if not corrected, could result in 
    rapid decompression of the airplane.
    
    [[Page 57995]]
    
    Explanation of Relevant Service Information
    
        The FAA has reviewed and approved Boeing Alert Service Bulletin 
    747-53A2409, dated September 26, 1996, which describes procedures for 
    inspections to detect disbonding, corrosion, and cracking of the 
    longitudinal rows of fasteners in the bonded skin panels in section 41 
    of the fuselage, and repair, if necessary. The alert service bulletin 
    identifies four affected skin areas:
         Area 1: The flat skin panel aft of the cockpit windows 
    from body station (BS) 340 to BS 520 between S-6 and S-14.
         Area 2: The flat skin panels below the cockpit windows.
         Area 3: The large-radius skin panels in the main deck area 
    (excluding Area 4).
         Area 4: The section of the large-radius skin panel aft of 
    door 1 from BS 488 to BS 500 between S-16 and S-26.
        The alert service bulletin also specifies four methods of 
    inspection:
         Method 1: One-time external ultrasonic inspections (for 
    Area 1 only) of the skin for disbonded doublers; and an external 
    inspection of the skin for cracks, and repair, if necessary;
         Method 2: One-time internal visual inspections of the skin 
    for disbonded doublers, corrosion, or cracks; and repair, or an 
    external inspection of the skin for cracks, if necessary;
         Method 3: Repetitive external close visual inspections of 
    the skin for cracks, and repair, if necessary; and
         Method 4: Repetitive external high frequency eddy current 
    (HFEC) inspections of the skin for cracks, and repair, if necessary.
    
    Explanation of the Requirements of the Rule
    
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other Boeing Model 747 series airplanes of the same 
    type design, this AD is being issued to prevent rapid decompression of 
    the airplane due to disbonding and subsequent cracking of the skin 
    panels. This AD requires inspections to detect disbonding, corrosion, 
    and cracking at the longitudinal rows of fasteners in the bonded skin 
    panels in section 41 of the fuselage, and repair, if necessary. Certain 
    repairs are required to be accomplished in accordance with a method 
    approved by the FAA. Other actions are required to be accomplished in 
    accordance with the alert service bulletin described previously.
        This AD also requires that operators submit a report to the FAA of 
    any findings of disbonding detected during the inspections required by 
    this AD.
    
    Differences Between Alert Service Bulletin and This AD
    
        While the alert service bulletin describes procedures for 
    inspections of four particular areas of the airplane, this AD requires 
    inspections of only two of those areas. The FAA is considering further 
    rulemaking to require inspections of the other two areas that are not 
    addressed in this AD; however, the proposed compliance time for 
    accomplishment of those inspections is sufficiently long so that prior 
    notice and time for public comment will be practicable.
        Additionally, the alert service bulletin specifies that, based on 
    continued mixed operation at lower cabin differential pressures, the 
    thresholds and intervals specified in the alert service bulletin can be 
    multiplied by a 1.2 adjustment factor for Model 747SR and 747-400 
    series airplanes (domestic only). The FAA finds that insufficient data 
    exist to support such an adjustment to flight cycles. In fact, data are 
    available which indicate that the use of a 1.2 adjustment factor 
    provides inaccurate data and unjustified relief for inspection 
    intervals. Consequently, this AD does not allow for such an adjustment 
    factor.
        Further, the alert service bulletin indicates that if any cracking 
    is found that is outside specified limits, operators should contact the 
    manufacturer for repair data. However, this AD requires that such 
    cracking be repaired in accordance with a method approved by the FAA.
    
    Determination of Rule's Effective Date
    
        Since a situation exists that requires the immediate adoption of 
    this regulation, it is found that notice and opportunity for prior 
    public comment hereon are impracticable, and that good cause exists for 
    making this amendment effective in less than 30 days.
    
    Comments Invited
    
        Although this action is in the form of a final rule that involves 
    requirements affecting flight safety and, thus, was not preceded by 
    notice and an opportunity for public comment, comments are invited on 
    this rule. Interested persons are invited to comment on this rule by 
    submitting such written data, views, or arguments as they may desire. 
    Communications shall identify the Rules Docket number and be submitted 
    in triplicate to the address specified under the caption ADDRESSES. All 
    communications received on or before the closing date for comments will 
    be considered, and this rule may be amended in light of the comments 
    received. Factual information that supports the commenter's ideas and 
    suggestions is extremely helpful in evaluating the effectiveness of the 
    AD action and determining whether additional rulemaking action would be 
    needed.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the rule that might 
    suggest a need to modify the rule. All comments submitted will be 
    available, both before and after the closing date for comments, in the 
    Rules Docket for examination by interested persons. A report that 
    summarizes each FAA-public contact concerned with the substance of this 
    AD will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this rule must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 96-NM-251-AD''. The postcard will be date stamped and 
    returned to the commenter.
    
    Regulatory Impact
    
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        The FAA has determined that this regulation is an emergency 
    regulation that must be issued immediately to correct an unsafe 
    condition in aircraft, and that it is not a ``significant regulatory 
    action'' under Executive Order 12866. It has been determined further 
    that this action involves an emergency regulation under DOT Regulatory 
    Policies and Procedures (44 FR 11034, February 26, 1979). If it is 
    determined that this emergency regulation otherwise would be 
    significant under DOT Regulatory Policies and Procedures, a final 
    regulatory evaluation will be prepared and placed in the Rules Docket. 
    A copy of it, if filed, may be obtained from the Rules Docket at the 
    location provided under the caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    [[Page 57996]]
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    96-23-02  Boeing: Amendment 39-9807. Docket 96-NM-251-AD.
    
        Applicability: Model 747 series airplanes; line numbers 1 
    through 200 inclusive on which the skin panel replacement specified 
    in Boeing Service Bulletin 747-53A2321 has been accomplished; line 
    numbers 201 through 430 inclusive that have been modified by Boeing 
    to a Stretched Upper Deck (SUD) configuration; and line numbers 431 
    through 1075 inclusive; certificated in any category.
    
        Note 1: This AD applies to each airplane identified in the 
    preceding applicability provision, regardless of whether it has been 
    otherwise modified, altered, or repaired in the area subject to the 
    requirements of this AD. For airplanes that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must request approval for an 
    alternative method of compliance in accordance with paragraph (u) of 
    this AD. The request should include an assessment of the effect of 
    the modification, alteration, or repair on the unsafe condition 
    addressed by this AD; and, if the unsafe condition has not been 
    eliminated, the request should include specific proposed actions to 
    address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent rapid decompression of the airplane due to disbonding 
    and subsequent cracking of the skin panels, accomplish the 
    following:
    
    Disallowance of Adjustment Factor
    
        (a) For Model 747SR and 747-400 series airplanes operating at a 
    cabin differential pressure lower than 8.9 pounds per square inch 
    (psi): An adjustment factor of 1.2 shall not be used as a multiplier 
    for thresholds and intervals specified in Boeing Alert Service 
    Bulletin 747-53A2409, dated September 26, 1996.
    
    Initial Inspection of Area 1: Group 1 Airplanes
    
        (b) For airplanes identified as Group 1 in Boeing Alert Service 
    Bulletin 747-53A2409, dated September 26, 1996, on which the skin 
    panel replacement specified in Boeing Alert Service Bulletin 747-
    53A2321 has been accomplished: Perform an inspection to detect 
    disbonding, corrosion, and/or cracking of the skin at the location 
    specified as Area 1 in Table 1 of the Accomplishment Instructions of 
    Boeing Alert Service Bulletin 747-53A2409, dated September 26, 1996, 
    using an inspection technique identified as Method 1, 2, 3, or 4 in 
    paragraph A., Part I, of the Accomplishment Instructions of the 
    alert service bulletin. Accomplish the inspection at the time 
    specified in paragraph (b)(1) or (b)(2) of this AD, as applicable. 
    In any case, any inspection using Method 1 or 2 shall not be 
    accomplished prior to the accumulation of 2,000 total flight cycles 
    with cabin differential pressure above 2.0 psi since skin panel 
    replacement in accordance with Boeing Alert Service Bulletin 747-
    53A2321. If inspection Method 1 or 2 is used and no disbonded 
    doubler is found, no further action is required by this AD.
        (1) For airplanes on which zones 1 and 2 of the fuselage have 
    not been modified in accordance with Boeing Service Bulletin 747-53-
    2272: Inspect at the later of the times specified in paragraphs 
    (b)(1)(i) and (b)(1)(ii) of this AD.
        (i) Prior to the accumulation of 8,000 total flight cycles, or 
    within 150 flight cycles after the effective date of this AD, 
    whichever occurs later.
        (ii) Within 60 days after the effective date of this AD.
        (2) For airplanes on which zones 1 and 2 of the fuselage have 
    been modified in accordance with Boeing Service Bulletin 747-53-
    2272: Inspect at the later of the times specified in paragraphs 
    (b)(2)(i) and (b)(2)(ii) of this AD.
        (i) Prior to the accumulation of 10,000 total flight cycles, or 
    within 150 flight cycles after the effective date of this AD, 
    whichever occurs later.
        (ii) Within 60 days after the effective date of this AD.
    
    On-Condition Repairs and Repetitive Inspections: Group 1 Airplanes
    
        (c) If inspection Method 1 or 2 was used to accomplish the 
    inspection required by paragraph (b) of this AD, and any disbonded 
    doubler was found during that inspection: Prior to further flight, 
    perform external detailed visual inspections (Method 3) or external 
    HFEC inspections (Method 4) to detect cracking of the fuselage skin 
    in the areas where the disbonded doubler was found, in accordance 
    with Boeing Alert Service Bulletin 747-53A2409, dated September 26, 
    1996.
        (1) If inspection Method 3 was used to accomplish the inspection 
    required by paragraph (c) of this AD, and no cracking was found 
    during the inspection: Repeat the inspection thereafter at intervals 
    not to exceed 150 flight cycles for up to 1,000 flight cycles; 
    thereafter, perform external HFEC inspections (Method 4) at 
    intervals not to exceed 2,000 flight cycles in accordance with the 
    alert service bulletin.
        (2) If inspection Method 4 was used to accomplish the inspection 
    required by paragraph (c) of this AD, and no cracking was found 
    during the inspection: Repeat the inspection thereafter at intervals 
    not to exceed 2,000 flight cycles in accordance with the alert 
    service bulletin.
        (d) If inspection Method 3 was used to accomplish the inspection 
    required by paragraph (b) of this AD, and no cracking was found 
    during the inspection: Repeat the inspection thereafter at intervals 
    not to exceed 150 flight cycles for up to 1,000 flight cycles; 
    thereafter, accomplish either paragraph (d)(1) or (d)(2) of this AD 
    in accordance with Boeing Alert Service Bulletin 747-53A2409, dated 
    September 26, 1996.
        (1) Perform a one-time inspection using Method 1 or 2; or
        (2) Perform repetitive inspections using inspection Method 4 at 
    intervals not to exceed 2,000 flight cycles.
        (e) If inspection Method 4 was used to accomplish the inspection 
    required by paragraph (b) of this AD, and no cracking was found 
    during the inspection: Repeat the inspection thereafter at intervals 
    not to exceed 2,000 flight cycles in accordance with Boeing Alert 
    Service Bulletin 747-53A2409, dated September 26, 1996.
        (f) If any cracking is found during any inspection required by 
    paragraphs (b), (c), (d), or (e) of this AD, and the cracking is 
    within the limits specified in Boeing Alert Service Bulletin 747-
    53A2409, dated September 26, 1996, prior to further flight, repair 
    in accordance with the alert service bulletin. Following repair, 
    perform repetitive inspections using inspection Method 4 thereafter 
    at intervals not to exceed 2,000 flight cycles in accordance with 
    the alert service bulletin.
        (g) If any cracking is found during any inspection required by 
    paragraphs (b), (c), (d), or (e) of this AD, and the cracking is 
    outside the limits specified in Boeing Alert Service Bulletin 747-
    53A2409, dated September 26, 1996, prior to further flight, repair 
    in accordance with a method approved by the Manager, Seattle 
    Aircraft Certification Office (ACO), FAA, Transport Airplane 
    Directorate.
    
    Initial Inspection of Areas 1 and 4: Groups 2, 3, 6, and 8 Airplanes
    
        (h) For airplanes identified as Group 2, 3, 6, or 8 in Boeing 
    Alert Service Bulletin 747-53A2409, dated September 26, 1996: 
    Perform inspections to detect disbonding, corrosion, and/or cracking 
    of the skin at the locations specified as Areas 1 and 4 in Table 1 
    of the Accomplishment Instructions of Boeing Alert Service Bulletin 
    747-53A2409, dated September 26, 1996, using an inspection technique 
    identified as Method 1, 2, 3, or 4 (for Area 1), or Method 2, 3, or 
    4 (for Area 4) in paragraph A., Part I, of the Accomplishment 
    Instructions of the alert service bulletin. Accomplish the 
    inspection at the time specified in paragraph (h)(1) or (h)(2) of 
    this AD, as applicable. In any case, any inspection using Method 1 
    or 2 shall not be accomplished prior to the accumulation of 2,000 
    total flight cycles with cabin differential pressure above 2.0 psi 
    since delivery, or since modification to the SUD configuration. If 
    inspection Method 1 or 2 is used and no disbonded doubler is found, 
    no further action is required by this AD.
        (1) For airplanes on which zones 1, 2, and 3 of the fuselage 
    have not been modified in accordance with Boeing Service Bulletin
    
    [[Page 57997]]
    
    747-53-2272: Inspect at the later of the times specified in 
    paragraphs (h)(1)(i) and (h)(1)(ii) of this AD.
        (i) Prior to the accumulation of 8,000 total flight cycles, or 
    within 150 flight cycles after the effective date of this AD, 
    whichever occurs later.
        (ii) Within 60 days after the effective date of this AD.
        (2) For airplanes on which zones 1, 2, and 3 of the fuselage 
    have been modified in accordance with Boeing Service Bulletin 747-
    53-2272: Inspect at the later of the times specified in paragraphs 
    (h)(2)(i) and (h)(2)(ii) of this AD.
        (i) Prior to the accumulation of 10,000 total flight cycles, or 
    within 150 flight cycles after the effective date of this AD, 
    whichever occurs later.
        (ii) Within 60 days after the effective date of this AD.
    
    On-Condition Repairs and Repetitive Inspections: Groups 2, 3, 6, and 8 
    Airplanes
    
        (i) If inspection Method 1 or 2 was used to accomplish the 
    inspection required by paragraph (h) of this AD, and any disbonded 
    doubler was found during that inspection: Prior to further flight, 
    perform external detailed visual inspections (Method 3) or external 
    HFEC inspections (Method 4) to detect cracking of the fuselage skin 
    in the areas where the disbonded doubler was found, in accordance 
    with Boeing Alert Service Bulletin 747-53A2409, dated September 26, 
    1996.
        (1) If inspection Method 3 was used to accomplish the inspection 
    required by paragraph (i) of this AD, and no cracking was found 
    during the inspection: Repeat the inspection thereafter at intervals 
    not to exceed 150 flight cycles (for Area 1) or 250 flight cycles 
    (for Area 4), as applicable, for up to 1,000 flight cycles; 
    thereafter, perform external HFEC inspections (Method 4) at 
    intervals not to exceed 2,000 flight cycles (for Area 1) or 3,000 
    flight cycles (for Area 4), as applicable, in accordance with the 
    alert service bulletin.
        (2) If inspection Method 4 was used to accomplish the inspection 
    required by paragraph (i) of this AD, and no cracking was found 
    during the inspection: Repeat the inspection thereafter at intervals 
    not to exceed 2,000 flight cycles (for Area 1) or 3,000 flight 
    cycles (for Area 4), as applicable, in accordance with the alert 
    service bulletin.
        (j) If inspection Method 3 was used to accomplish the inspection 
    required by paragraph (h) of this AD, and no cracking was found 
    during the inspection: Repeat the inspection thereafter at intervals 
    not to exceed 150 flight cycles (for Area 1) or 250 flight cycles 
    (for Area 4), as applicable, for up to 1,000 flight cycles; 
    thereafter, accomplish either paragraph (j)(1) or (j)(2) of this AD 
    in accordance with Boeing Alert Service Bulletin 747-53A2409, dated 
    September 26, 1996.
        (1) Perform a one-time inspection using Method 1 or 2 (for Area 
    1), or Method 2 (for Area 4 only); or
        (2) Perform repetitive inspections using inspection Method 4 at 
    intervals not to exceed 2,000 flight cycles (for Area 1) or 3,000 
    flight cycles (for Area 4), as applicable.
        (k) If inspection Method 4 was used to accomplish the inspection 
    required by paragraph (h) of this AD, and no cracking was found 
    during the inspection: Repeat the inspection thereafter at intervals 
    not to exceed 2,000 flight cycles (for Area 1) or 3,000 flight 
    cycles (for Area 4), as applicable, in accordance with Boeing Alert 
    Service Bulletin 747-53A2409, dated September 26, 1996.
        (l) If any cracking is found during any inspection required by 
    paragraphs (h), (i), (j), or (k) of this AD, and the cracking is 
    within the limits specified in Boeing Alert Service Bulletin 747-
    53A2409, dated September 26, 1996, prior to further flight, repair 
    in accordance with the alert service bulletin. Following repair, 
    perform repetitive inspections using inspection Method 4 thereafter 
    at intervals not to exceed 2,000 flight cycles (for Area 1) or 3,000 
    flight cycles (for Area 4), as applicable, in accordance with the 
    alert service bulletin.
        (m) If any cracking is found during any inspection required by 
    paragraphs (h), (i), (j), or (k) of this AD, and the cracking is 
    outside the limits specified in Boeing Alert Service Bulletin 747-
    53A2409, dated September 26, 1996, prior to further flight, repair 
    in accordance with a method approved by the Manager, Seattle 
    Aircraft Certification Office (ACO), FAA, Transport Airplane 
    Directorate.
    
    Initial Inspection of Areas 1 and 4: Groups 4, 5, 7, 9, and 10 
    Airplanes
    
        (n) For airplanes identified as Group 4, 5, 7, 9, or 10 in 
    Boeing Alert Service Bulletin 747-53A2409, dated September 26, 1996: 
    Perform inspections to detect disbonding, corrosion, and/or cracking 
    of the skin at the locations specified as Areas 1 and 4 in Table 1 
    of the Accomplishment Instructions of Boeing Alert Service Bulletin 
    747-53A2409, dated September 26, 1996, using an inspection technique 
    identified as Method 1, 2, 3, or 4 (for Area 1) or Method 2, 3, or 4 
    (for Area 4) in paragraph A., Part I, of the Accomplishment 
    Instructions of the alert service bulletin. Accomplish the 
    inspection at the later of the times specified in paragraphs (n)(1) 
    and (n)(2) of this AD. In any case, any inspection using Method 1 or 
    2 shall not be accomplished prior to the accumulation of 2,000 total 
    flight cycles with cabin differential pressure above 2.0 psi since 
    delivery. If inspection Method 1 or 2 is used and no disbonded 
    doubler is found, no further action is required by this AD.
        (1) Prior to the accumulation of 10,000 total flight cycles, or 
    within 150 flight cycles after the effective date of this AD, 
    whichever occurs later.
        (2) Within 60 days after the effective date of this AD.
    
    On-Condition Repairs and Repetitive Inspections: Groups 4, 5, 7, 9, and 
    10 Airplanes
    
        (o) If inspection Method 1 or 2 was used to accomplish the 
    inspection required by paragraph (n) of this AD, and any disbonded 
    doubler was found during that inspection: Prior to further flight, 
    perform external detailed visual inspections (Method 3) or external 
    HFEC inspections (Method 4) to detect cracking of the fuselage skin 
    in the areas where the disbonded doubler was found, in accordance 
    with Boeing Alert Service Bulletin 747-53A2409, dated September 26, 
    1996.
        (1) If inspection Method 3 was used to accomplish the inspection 
    required by paragraph (o) of this AD, and no cracking was found 
    during the inspection: Repeat the inspection thereafter at intervals 
    not to exceed 150 flight cycles (for Area 1) or 250 flight cycles 
    (for Area 4), as applicable, for up to 1,000 flight cycles; 
    thereafter, perform external HFEC inspections (Method 4) at 
    intervals not to exceed 2,000 flight cycles (for Area 1) or 3,000 
    flight cycles (for Area 4), as applicable, in accordance with the 
    alert service bulletin.
        (2) If inspection Method 4 was used to accomplish the inspection 
    required by paragraph (o) of this AD, and no cracking was found 
    during the inspection: Repeat the inspection thereafter at intervals 
    not to exceed 2,000 flight cycles (for Area 1) or 3,000 flight 
    cycles (for Area 4), as applicable, in accordance with the alert 
    service bulletin.
        (p) If inspection Method 3 was used to accomplish the inspection 
    required by paragraph (n) of this AD, and no cracking was found 
    during the inspection: Repeat the inspection thereafter at intervals 
    not to exceed 150 flight cycles (for Area 1) or 250 flight cycles 
    (for Area 4), as applicable, for up to 1,000 flight cycles; 
    thereafter, accomplish either paragraph (p)(1) or (p)(2) of this AD 
    in accordance with Boeing Alert Service Bulletin 747-53A2409, dated 
    September 26, 1996.
        (1) Perform a one-time inspection using Method 1 or 2 (for Area 
    1), or Method 2 (for Area 4 only); or
        (2) Perform repetitive inspections using inspection Method 4 at 
    intervals not to exceed 2,000 flight cycles (for Area 1) or 3,000 
    flight cycles (for Area 4), as applicable.
        (q) If inspection Method 4 was used to accomplish the inspection 
    required by paragraph (n) of this AD, and no cracking was found 
    during the inspection: Repeat the inspection thereafter at intervals 
    not to exceed 2,000 flight cycles (for Area 1) or 3,000 flight 
    cycles (for Area 4), as applicable, in accordance with Boeing Alert 
    Service Bulletin 747-53A2409, dated September 26, 1996.
        (r) If any cracking is found during any inspection required by 
    paragraphs (n), (o), (p), or (q) of this AD, and the cracking is 
    within the limits specified in Boeing Alert Service Bulletin 747-
    53A2409, dated September 26, 1996, prior to further flight, repair 
    in accordance with the alert service bulletin. Following repair, 
    perform repetitive inspections using inspection Method 4 thereafter 
    at intervals not to exceed 2,000 flight cycles (for Area 1) or 3,000 
    flight cycles (for Area 4), as applicable.
        (s) If any cracking is found during any inspection required by 
    paragraphs (n), (o), (p), or (q) of this AD, and the cracking is 
    outside the limits specified in Boeing Alert Service Bulletin 747-
    53A2409, dated September 26, 1996, prior to further flight, repair 
    in accordance with a method approved by the Manager, Seattle 
    Aircraft Certification Office (ACO), FAA, Transport Airplane 
    Directorate.
    
    [[Page 57998]]
    
        (t) Within 10 days after accomplishing any inspection to detect 
    disbonding required by paragraphs (b), (d)(1), (h), (j)(1), (n), and 
    (p)(1) this AD, report any findings of disbonding to the Manager, 
    Seattle Manufacturing Inspection District Office, FAA, Transport 
    Airplane Directorate, 1601 Lind Avenue, SW., Renton, Washington 
    98055-4056; fax (206) 227-1159. The report shall include the 
    information specified in paragraphs (t)(1), (t)(2), and (t)(3) of 
    this AD. Information collection requirements contained in this 
    regulation have been approved by the Office of Management and Budget 
    (OMB) under the provisions of the Paperwork Reduction Act of 1980 
    (44 U.S.C. 3501 et seq.) and have been assigned OMB Control Number 
    2120-0056.
        (1) The line number of the airplane on which disbonding was 
    found.
        (2) The number of disbonded skin panels that were found.
        (3) The part number of any disbonded skin panel that is found.
        (u) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Seattle ACO. Operators shall submit 
    their requests through an appropriate FAA Principal Maintenance 
    Inspector, who may add comments and then send it to the Manager, 
    Seattle ACO.
    
        Note 2: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Seattle ACO.
    
        (v) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the airplane to a location where 
    the requirements of this AD can be accomplished.
        (w) The actions shall be done in accordance with Boeing Alert 
    Service Bulletin 747-53A2409, dated September 26, 1996. This 
    incorporation by reference was approved by the Director of the 
    Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 
    51. Copies may be obtained from Boeing Commercial Airplane Group, 
    P.O. Box 3707, Seattle, Washington 98124-2207. Copies may be 
    inspected at the FAA, Transport Airplane Directorate, 1601 Lind 
    Avenue, SW., Renton, Washington; or at the Office of the Federal 
    Register, 800 North Capitol Street, NW., suite 700, Washington, DC.
        (x) This amendment becomes effective on November 27, 1996.
    
        Issued in Renton, Washington, on October 28, 1996.
    Darrell M. Pederson,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service.
    [FR Doc. 96-28169 Filed 11-8-96; 8:45 am]
    BILLING CODE 4910-13-U
    
    
    

Document Information

Effective Date:
11/27/1996
Published:
11/12/1996
Department:
Transportation Department
Entry Type:
Rule
Action:
Final rule; request for comments.
Document Number:
96-28169
Dates:
Effective November 27, 1996.
Pages:
57994-57998 (5 pages)
Docket Numbers:
Docket No. 96-NM-251-AD, Amendment 39-9807, AD 96-23-02
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
96-28169.pdf
CFR: (1)
14 CFR 39.13