96-20873. Airworthiness Directives; McDonnell Douglas Model DC-10-10, -15, -30, -40, and KC-10A (Military) Series Airplanes  

  • [Federal Register Volume 61, Number 161 (Monday, August 19, 1996)]
    [Rules and Regulations]
    [Pages 42776-42777]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 96-20873]
    
    
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    DEPARTMENT OF TRANSPORTATION
    14 CFR Part 39
    
    [Docket No. 95-NM-177-AD; Amendment 39-9717; AD 96-17-08]
    RIN 2120-AA64
    
    
    Airworthiness Directives; McDonnell Douglas Model DC-10-10, -15, 
    -30, -40, and KC-10A (Military) Series Airplanes
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule.
    
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    SUMMARY: This amendment adopts a new airworthiness directive (AD), 
    applicable to certain McDonnell Douglas Model DC-10-10, -15, -30, -40, 
    and KC-10A (military) series airplanes, that requires modification of 
    the AC generator control units. This amendment is prompted by reports 
    of loss of electrical power from two generators and an engine that 
    flamed out due to an overfrequency condition of a generator. The 
    actions specified by this AD are intended to prevent an overfrequency 
    condition of a generator, which could lead to the loss of all 
    electrical power of the airplane.
    
    DATES: Effective September 23, 1996.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of September 23, 1996.
    
    ADDRESSES: The service information referenced in this AD may be 
    obtained from McDonnell Douglas Corporation, 3855 Lakewood Boulevard, 
    Long Beach, California 90846, Attention: Technical Publications 
    Business Administration, Department C1-L51 (2-60). This information may 
    be examined at the Federal Aviation Administration (FAA), Transport 
    Airplane Directorate, Rules Docket, 1601 Lind Avenue, SW., Renton, 
    Washington; or at the FAA, Los Angeles Aircraft Certification Office, 
    Transport Airplane Directorate, 3960 Paramount Boulevard, Lakewood, 
    California; or at the Office of the Federal Register, 800 North Capitol 
    Street, NW., suite 700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Natalie Phan-Tran, Aerospace Engineer, 
    Systems and Equipment Branch, ANM-130L, FAA, Los Angeles Aircraft 
    Certification Office, 3960 Paramount Boulevard, Lakewood, California 
    90712; telephone (310) 627-5343; fax (310) 627-5210.
    
    SUPPLEMENTARY INFORMATION: A proposal to amend part 39 of the Federal 
    Aviation Regulations (14 CFR part 39) to include an airworthiness 
    directive (AD) that is applicable to certain McDonnell Douglas Model 
    DC-10-10, -15, -30, -40, and KC-10A (military) series airplanes was 
    published in the Federal Register on January 3, 1996 (61 FR 134). That 
    action proposed to require modification of the AC generator control 
    units.
        Interested persons have been afforded an opportunity to participate 
    in the making of this amendment. Due consideration has been given to 
    the comments received.
    
    Support for the Proposal
    
        Three commenters support the proposed rule.
    
    Request Not to Adopt the Rule
    
        One commenter requests that the proposed AD not be adopted as 
    proposed. The commenter states that the modification (i.e., addition of 
    a circuit that will provide overfrequency protection) proposed by the 
    AD causes a significant reduction in the reliability of the generator 
    control unit (GCU). The commenter notes that, following accomplishment 
    of the proposed modification, it has experienced an increase of GCU 
    removals and bus tie relay (BTR) lockouts on in-service airplanes. The 
    commenter acknowledges that the subject modification may add a margin 
    of operating safety to the electrical generator system of Model DC-10 
    series airplanes; however, the commenter notes that the margin may be 
    eliminated with the reduction in the reliability of the GCU and 
    increased BTR lockouts. Therefore, the commenter concludes that the FAA 
    should investigate the root cause of the failure of the constant speed 
    drive (CSD).
        The FAA does not concur with the commenters request that the 
    proposal not be adopted. The FAA acknowledges that the subject 
    modification may cause a reduction in the reliability of the GCU, which 
    may lead to increased removals of the GCU; and may cause an increase in 
    the BTR lockouts. However, the FAA has determined that the GCU's have a 
    low failure rate, since the overfrequency protection circuit contains a 
    minimum of parts; therefore, the reduction in the reliability of the 
    GCU will be minimal. In addition, the FAA recognizes that the BTR 
    lockouts may be a nuisance; however, the FAA finds that such lockouts 
    will not adversely affect the safety of the fleet. Furthermore, the FAA 
    has evaluated the root cause of the CSD failure and concluded that 
    there are no assurances that could prevent the failure of the CSD. 
    Therefore, the FAA finds that modification of the GCU's is necessary to 
    provide overfrequency protection as a result of failure of the CSD. An 
    overfrequency condition of a generator, if not corrected, could lead to 
    the loss of all electrical power of the airplane.
    
    Conclusion
    
        After careful review of the available data, including the comments 
    noted above, the FAA has determined that air safety and the public 
    interest require the adoption of the rule as proposed.
    
    Cost Impact
    
        There are approximately 419 Model DC-10-10, -15, -30, -40, and KC-
    10A (military) series of the affected design in the worldwide fleet. 
    The FAA estimates that 276 airplanes of U.S. registry will be affected 
    by this AD, that it will take approximately 5 work hours per airplane 
    to accomplish the required actions, and that the average labor rate is 
    $60 per work hour. Required parts will cost approximately $2,896 per 
    generator control unit; there are 4 units per airplane. Based on these 
    figures, the cost impact of the AD on U.S. operators is estimated to be 
    $3,279,984, or $11,884 per airplane.
        The cost impact figure discussed above is based on assumptions that 
    no operator has yet accomplished any of the requirements of this AD 
    action, and that no operator would accomplish those actions in the 
    future if this AD were not adopted.
    
    Regulatory Impact
    
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does
    
    [[Page 42777]]
    
    not have sufficient federalism implications to warrant the preparation 
    of a Federalism Assessment.
        For the reasons discussed above, I certify that this action (1) is 
    not a ``significant regulatory action'' under Executive Order 12866; 
    (2) is not a ``significant rule'' under DOT Regulatory Policies and 
    Procedures (44 FR 11034, February 26, 1979); and (3) will not have a 
    significant economic impact, positive or negative, on a substantial 
    number of small entities under the criteria of the Regulatory 
    Flexibility Act. A final evaluation has been prepared for this action 
    and it is contained in the Rules Docket. A copy of it may be obtained 
    from the Rules Docket at the location provided under the caption 
    ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    96-17-08 McDonnell Douglas: Amendment 39-9717. Docket 95-NM-177-AD.
    
        Applicability: Model DC-10-10, -15, -30, -40, and KC-10A 
    (military) series airplanes, as listed in McDonnell Douglas Service 
    Bulletin DC10-24-111 RO1, Revision 1, dated August 14, 1995; 
    certificated in any category.
    
        -Note 1: This AD applies to each airplane identified in the 
    preceding applicability provision, regardless of whether it has been 
    otherwise modified, altered, or repaired in the area subject to the 
    requirements of this AD. For airplanes that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must request approval for an 
    alternative method of compliance in accordance with paragraph (b) of 
    this AD. The request should include an assessment of the effect of 
    the modification, alteration, or repair on the unsafe condition 
    addressed by this AD; and, if the unsafe condition has not been 
    eliminated, the request should include specific proposed actions to 
    address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent an overfrequency condition of the generator, which 
    could result in loss of all electrical power of the airplane, 
    accomplish the following:
        (a) Within 2 years after the effective date of this AD, modify 
    the AC generator control units (GCU) in accordance with McDonnell 
    Douglas Service Bulletin DC10-24-111 RO1, Revision 1, dated August 
    14, 1995.
        (b) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Los Angeles Aircraft Certification 
    Office (ACO), FAA, Transport Airplane Directorate. Operators shall 
    submit their requests through an appropriate FAA Principal 
    Maintenance Inspector, who may add comments and then send it to the 
    Manager, Los Angeles ACO.
    
        Note 2: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Los Angeles ACO.
    
        (c) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the airplane to a location where 
    the requirements of this AD can be accomplished.
        (d) The modification shall be done in accordance with McDonnell 
    Douglas Service Bulletin DC10-24-111 RO1, Revision 1, dated August 
    14, 1995. This incorporation by reference was approved by the 
    Director of the Federal Register in accordance with 5 U.S.C. 552(a) 
    and 1 CFR part 51. Copies may be obtained from McDonnell Douglas 
    Corporation, 3855 Lakewood Boulevard, Long Beach, California 90846, 
    Attention: Technical Publications Business Administration, 
    Department C1-L51 (2-60). Copies may be inspected at the FAA, 
    Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, 
    Washington; or at the FAA, Los Angeles Aircraft Certification 
    Office, Transport Airplane Directorate, 3960 Paramount Boulevard, 
    Lakewood, California; or at the Office of the Federal Register, 800 
    North Capitol Street, NW., suite 700, Washington, DC.
        (e) This amendment becomes effective on September 23, 1996.
    
        Issued in Renton, Washington, on August 9, 1996.
    Darrell M. Pederson,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service. -
    [FR Doc. 96-20873 Filed 8-16-96; 8:45 am]
    BILLING CODE 4910-13-P
    
    
    

Document Information

Effective Date:
9/23/1996
Published:
08/19/1996
Department:
Transportation Department
Entry Type:
Rule
Action:
Final rule.
Document Number:
96-20873
Dates:
Effective September 23, 1996.
Pages:
42776-42777 (2 pages)
Docket Numbers:
Docket No. 95-NM-177-AD, Amendment 39-9717, AD 96-17-08
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
96-20873.pdf
CFR: (1)
14 CFR 39.13