96-22010. Airworthiness Directives; Boeing Model 737-300, -400, and -500 Series Airplanes  

  • [Federal Register Volume 61, Number 170 (Friday, August 30, 1996)]
    [Rules and Regulations]
    [Pages 45878-45880]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 96-22010]
    
    
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    DEPARTMENT OF TRANSPORTATION
    14 CFR Part 39
    
    [Docket No. 95-NM-138-AD; Amendment 39-9728; AD 96-18-04]
    RIN 2120-AA64
    
    
    Airworthiness Directives; Boeing Model 737-300, -400, and -500 
    Series Airplanes
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule.
    
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    SUMMARY: This amendment supersedes two existing airworthiness 
    directives (AD), applicable to certain Boeing Model 737-300, -400, and 
    -500 series airplanes, that currently require modification of the 
    packing and slide containers of the escape slide, and repetitive 
    inspections of the velcro girt retaining straps of the escape slides at 
    the forward door. The existing AD's were prompted by reports of slide 
    girt material interfering with the girt bar stowage brackets during 
    door opening. This new amendment requires the installation of a new 
    modification, which constitutes terminating action for the repetitive 
    inspection requirements. The actions specified by this amendment are 
    intended to prevent failure or interference of opening of the forward 
    doors, which could delay or impede the evacuation of passengers during 
    an emergency.
    
    DATES: Effective October 4, 1996.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of October 4, 1996.
    
    ADDRESSES: The service information referenced in this AD may be 
    obtained from Air Cruisers Company, P.O. Box 180, Belmar, New Jersey 
    07719-0180; and Boeing Commercial Airplane Group, P.O. Box 3707, 
    Seattle, Washington 98124-2207. This information may be examined at the 
    Federal Aviation Administration (FAA), Transport Airplane Directorate, 
    Rules Docket, 1601 Lind Avenue, SW., Renton, Washington; or at the 
    Office of the Federal Register, 800 North Capitol Street, NW., suite 
    700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Roy Boffo, Aerospace Engineer, 
    Airframe Branch, ANM-120S, FAA, Seattle Aircraft Certification Office, 
    1601 Lind Avenue, SW., Renton, Washington; telephone (206) 227-2780; 
    fax (206) 227-1181.
    
    SUPPLEMENTARY INFORMATION: A proposal to amend part 39 of the Federal 
    Aviation Regulations (14 CFR part 39) by superseding both AD 88-07-07 
    [amendment 39-5884 (53 FR 9864, March 28, 1988)] and AD 91-24-04 
    [amendment 39-8090 (56 FR 57588, November 13, 1991)] was published as a 
    Notice of Proposed Rulemaking (NPRM) in the Federal Register on January 
    19, 1996 (61 FR 1291). Both of the existing AD's are applicable to 
    various Boeing Model 737 series airplanes.
        The NPRM proposed to continue to require modification of the escape 
    slide packing and slide containers, which was required previously by AD 
    88-07-07. The NPRM also proposed to continue to require repetitive 
    inspections of the velcro girt retaining straps at the forward door of 
    the escape slides, which was required previously by AD 91-24-04. 
    Additionally, the NPRM proposed to require modification of the escape 
    slide girts, which would constitute terminating action for the 
    repetitive inspection requirements.
        Interested persons have been afforded an opportunity to participate 
    in the making of this amendment. Due consideration has been given to 
    the comments received.
    
    Support for the Proposal
    
        Two commenters support the proposal.
    
    Request To Allow Removal of Placard
    
        One commenter requests that the proposal be revised to allow 
    operators to remove the velcro straps attach points and placard on the 
    slide compartment cover that were installed as part of the modification 
    required by AD 88-07-07. The commenter adds that some operators have 
    already removed these items when they installed a modification that was 
    approved as an alternative method of compliance with the repetitive 
    inspections required by AD 91-24-04.
        The FAA concurs. Once the terminating modification required by 
    paragraph (c) of this final rule is installed, the velcro straps (and 
    their attach points) are no longer necessary, and the placard may be 
    confusing if it remains on the slide compartment. The FAA has revised 
    paragraph (c) of the final rule to indicate that these items should be 
    removed.
    
    Request To Continue Approval of Previous Alternative Methods of 
    Compliance
    
        Several commenters request that the proposal be revised to specify 
    that alternative methods of compliance (AMOC) approved previously by 
    the FAA for AD 91-24-04, continue to be considered approved for this 
    new AD. Specifically, three commenters point out that the FAA had 
    previously approved, as an AMOC, the accomplishment of the modification 
    described in Air Cruisers Service Bulletin S.B. 103-25-23 as 
    terminating action for the repetitive inspections required by AD 91-24-
    04. These commenters request that the proposed rule likewise cite this 
    service bulletin as an alternative terminating action.
        The FAA does not concur. The modification described in Air Cruisers 
    Service Bulletin S.B. 103-25-23 entails adding placards to the escape 
    slide girt (that depict the proper stowed configuration of the girt) 
    and removing the velcro straps that were required to be installed by AD 
    88-07-07. That modification, however, is reliant upon flight attendant 
    procedures to correctly route the escape slide girt. Several recent 
    ramp inspections of in-service airplanes have revealed that the girt 
    material is still being misrouted, even with the placard installed. In 
    light of this, the FAA has determined that the modification in that Air 
    Cruisers service bulletin does not fully address the safety concern and 
    is not as effective as the modification that is required by this new 
    AD.
        The modification specified in this final rule (which is described 
    in Air Cruisers Service Bulletin S.B. 103-25-19) involves removing the 
    existing girt; bonding on the girt attachments; installing a detachable 
    girt; rigging a painter/mooring line; and bonding a placard to the 
    slide assembly and reidentifying it. This modification will improve the 
    operation of the escape slide of the forward entry and service doors, 
    and will eliminate the need to rely on human factors associated with
    
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    ensuring that girt material is stowed properly.
    
    Request To Allow Use of Revised Service Documents
    
        One commenter requests that the proposal be revised to allow 
    operators to install the terminating modification, proposed in 
    paragraph (c), in accordance with various revisions of Air Cruisers 
    Service Bulletin S.B. 103-25-19. The commenter points out that the 
    service bulletin has been revised several times since the original 
    version was released in May 1992.
        The FAA concurs. The FAA has reviewed and approved all revisions of 
    Air Cruisers Service Bulletin S.B. 103-25-19 through Revision 7, dated 
    April 18, 1996. The various revisions are essentially identical, except 
    for certain minor editorial changes. The FAA has revised paragraph (c) 
    of the final rule to indicate that accomplishing the modification in 
    accordance with any of these revisions is acceptable for compliance 
    with that paragraph.
    
    Conclusion
    
        After careful review of the available data, including the comments 
    noted above, the FAA has determined that air safety and the public 
    interest require the adoption of the rule with the changes previously 
    described. The FAA has determined that these changes will neither 
    increase the economic burden on any operator nor increase the scope of 
    the AD.
    
    Cost Impact
    
        There are approximately 1,572 Model 737-300, -400, and -500 series 
    airplanes, equipped with Air Cruisers forward door escape slide of the 
    affected design in the worldwide fleet. The FAA estimates that 663 
    airplanes of U.S. registry will be affected by this proposed AD.
        The actions that are currently required by AD 88-07-07 take 
    approximately 9 work hours per airplane to accomplish, at an average 
    labor rate of $60 per work hour. Required parts cost approximately $76 
    per airplane. Based on these figures, the cost impact on U.S. operators 
    (175 airplanes) of the actions currently required is estimated to be 
    $107,800, or $616 per airplane.
        The actions that are currently required by AD 91-24-04 take 
    approximately 1 work hour per airplane to accomplish, at an average 
    labor rate of $60 per work hour. Based on these figures, the cost 
    impact on U.S. operators (439 airplanes) of the actions currently 
    required is estimated to be $26,340, or $60 per airplane, per 
    inspection cycle.
        The terminating modification that is required by this new AD will 
    take approximately 6 work hours per airplane to accomplish, at an 
    average labor rate of $60 per work hour. Required parts cost 
    approximately $1,800 per airplane. Based on these figures, the cost 
    impact on U.S. operators of the new modification requirements of this 
    AD is estimated to be $1,432,080, or $2,160 per airplane.
        The cost impact figures discussed above are based on assumptions 
    that no operator has yet accomplished any of the requirements of this 
    AD action, and that no operator would accomplish those actions in the 
    future if this AD were not adopted.
    
    Regulatory Impact
    
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        For the reasons discussed above, I certify that this action (1) is 
    not a ``significant regulatory action'' under Executive Order 12866; 
    (2) is not a ``significant rule'' under DOT Regulatory Policies and 
    Procedures (44 FR 11034, February 26, 1979); and (3) will not have a 
    significant economic impact, positive or negative, on a substantial 
    number of small entities under the criteria of the Regulatory 
    Flexibility Act. A final evaluation has been prepared for this action 
    and it is contained in the Rules Docket. A copy of it may be obtained 
    from the Rules Docket at the location provided under the caption 
    ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by removing amendments 39-5884 (53 FR 
    9864, March 28, 1988) and 39-8090 (56 FR 57588, November 13, 1991), and 
    by adding a new airworthiness directive (AD), amendment 39-9728, to 
    read as follows:
    
    96-18-04  Boeing: Amendment 39-9728. Docket 95-NM-138-AD. Supersedes 
    AD 88-07-07, amendment 39-5884; and supersedes AD 91-24-04, 
    amendment 39-8090.
    
        Applicability: Model 737-300, -400, and -500 series airplanes, 
    line numbers up to and including 2211; equipped with Air Cruisers 
    forward door escape slides as listed in Air Cruisers Company Service 
    Bulletin S.B. 103-25-19, Revison 7, dated April 18, 1996; 
    certificated in any category.
    
        Note 1: This AD applies to each airplane identified in the 
    preceding applicability provision, regardless of whether it has been 
    otherwise modified, altered, or repaired in the area subject to the 
    requirements of this AD. For airplanes that have been modified, 
    altered, or repaired so that the performance of the requirements of 
    this AD is affected, the owner/operator must request approval for an 
    alternative method of compliance in accordance with paragraph (d) of 
    this AD. The request should include an assessment of the effect of 
    the modification, alteration, or repair on the unsafe condition 
    addressed by this AD; and, if the unsafe condition has not been 
    eliminated, the request should include specific proposed actions to 
    address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent failure or interference of opening of the forward 
    doors, which could delay or impede the evacuation of passengers 
    during an emergency, accomplish the following:
        (a) Within 30 days after December 17, 1991 (the effective date 
    of 91-24-04, amendment 39-8090), establish operating procedures, 
    approved by the FAA Principal Maintenance Inspector (PMI), for the 
    forward doors to include the requirements specified in paragraphs 
    (a)(1), (a)(2), and (a)(3) of this AD; and thereafter, comply with 
    those procedures until the modification required by paragraph (c) of 
    this AD is accomplished. The procedures required by paragraphs 
    (a)(1) and (a)(2) of this AD must be accomplished by qualified and 
    trained mechanics. The procedures required by paragraph (a)(3) may 
    be accomplished by qualified and trained members of the flightcrew 
    or cabin crew. The training program to implement the procedures 
    required by this paragraph must be approved by the FAA PMI. Methods 
    for documentation of compliance with the following procedures must 
    be approved by the FAA PMI.
        (1) Prior to the next flight after December 17, 1991, and 
    thereafter at intervals not to exceed 200 flight hours, inspect the 
    condition of the girt retaining straps at the forward doors.
        (2) Prior to further flight after December 17, 1991, replace 
    worn or aged velcro whose grip
    
    [[Page 45880]]
    
    strength will no longer hold the girt retaining straps in position.
        (3) Prior to the next flight after December 17, 1991, and 
    thereafter prior to each flight, inspect the routing of the girt 
    retaining straps at the forward doors, and reroute straps that are 
    found not to be routed in accordance with the placarded instructions 
    installed in accordance with AD 88-07-07, amendment 39-5885, on the 
    inboard face of the slide compartment.
        (b) For Model 737-300 series airplanes: Within 6 months after 
    May 9, 1988 (the effective date of AD 88-07-07, amendment 39-5885), 
    modify the escape slide packing and slide containers in accordance 
    with Boeing Alert Service Bulletin 737-25A1221, dated December 17, 
    1987, or Revision 1, dated June 2, 1988. This modification must be 
    accomplished prior to or in conjunction with accomplishment of the 
    requirements of paragraph (c) of this AD.
        (c) Within 36 months after the effective date of this AD, modify 
    the escape slide girts in accordance with Air Cruisers Company 
    Service Bulletin S.B. 103-25-19, Revision 7, dated April 18, 1996. 
    Accomplishment of the modification constitutes terminating action 
    for the repetitive inspections required by paragraph (a) of this AD. 
    Once this modification is installed, the placard and velcro straps 
    (and their attach points) required by the modification specified in 
    paragraph (b) of this AD may be removed.
    
        Note 2: Accomplishment of this modification prior to the 
    effective date of this AD in accordance with previous revisions of 
    Air Cruisers Company Service Bulletin S.B. 103-25-19 is considered 
    acceptable for compliance with the requirements of this paragraph.
    
        (d) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Seattle Aircraft Certification 
    Office (ACO), FAA, Transport Airplane Directorate. Operators shall 
    submit their requests through an appropriate FAA Principal 
    Maintenance Inspector, who may add comments and then send it to the 
    Manager, Seattle ACO.
    
        Note 3: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Seattle ACO.
    
        (e) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the airplane to a location where 
    the requirements of this AD can be accomplished.
        (f) Except as indicated in NOTE 2 of this AD, the terminating 
    modification shall be done in accordance with Air Cruisers Company 
    Service Bulletin S.B. 103-25-19, Revision 7, dated April 18, 1996. 
    This incorporation by reference was approved by the Director of the 
    Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 
    51. Copies may be obtained from Air Cruisers Company, P.O. Box 180, 
    Belmar, New Jersey 07719-0180. Copies may be inspected at the FAA, 
    Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, 
    Washington; or at the Office of the Federal Register, 800 North 
    Capitol Street, NW., suite 700, Washington, DC.
        (g) This amendment becomes effective on Ocotber 4, 1996.
    
        Issued in Renton, Washington, on August 21, 1996.
    Darrell M. Pederson,
    Acting Manager, Transport Airplane Directorate, Aircraft Certification 
    Service.
    [FR Doc. 96-22010 Filed 8-29-96; 8:45 am]
    BILLING CODE 4910-13-U
    
    
    

Document Information

Effective Date:
10/4/1996
Published:
08/30/1996
Department:
Transportation Department
Entry Type:
Rule
Action:
Final rule.
Document Number:
96-22010
Dates:
Effective October 4, 1996.
Pages:
45878-45880 (3 pages)
Docket Numbers:
Docket No. 95-NM-138-AD, Amendment 39-9728, AD 96-18-04
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
96-22010.pdf
CFR: (1)
14 CFR 39.13