94-22414. Airworthiness Directives; Bell Helicopter Textron, Inc. Model 206A, 206A-1, 206B, 206B-1, 206L, 206L-1, and 206L-3 Series Helicopters  

  • [Federal Register Volume 59, Number 176 (Tuesday, September 13, 1994)]
    [Unknown Section]
    [Page 0]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 94-22414]
    
    
    [[Page Unknown]]
    
    [Federal Register: September 13, 1994]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 93-SW-22-AD; Amendment 39-9023; AD 94-19-02]
    
     
    
    Airworthiness Directives; Bell Helicopter Textron, Inc. Model 
    206A, 206A-1, 206B, 206B-1, 206L, 206L-1, and 206L-3 Series Helicopters
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule; request for comments.
    
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    SUMMARY: This amendment adopts a new airworthiness directive (AD) that 
    is applicable to Bell Helicopter Textron, Inc. Model 206A, 206A-1, 
    206B, 206B-1, 206L, 206L-1, and 206L-3 series helicopters. This action 
    requires initial and repetitive inspections of the swashplate for 
    cracks in the swashplate support assembly fillet radius area and 
    replacement, if necessary. This amendment is prompted by reports of 
    cracks found in the swashplate support assembly fillet radius area near 
    the base. The actions specified in this AD are intended to prevent 
    failure of the swashplate support assembly, loss of control of the main 
    rotor system, and subsequent loss of control of the helicopter.
    
    DATES: Effective on September 28, 1994.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of September 28, 1994.
        Comments for inclusion in the Rules Docket must be received on or 
    before October 28, 1994.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), Office of the Assistant Chief Counsel, Attention: 
    Rules Docket No. 93-SW-22-AD, 2601 Meacham Boulevard, Room 663, Fort 
    Worth, Texas 76137.
        The service information referenced in this AD may be obtained from 
    Bell Helicopter Textron, Inc., P.O. Box 482, Fort Worth, Texas 76101. 
    This information may be examined at the FAA, Office of the Assistant 
    Chief Counsel, 2601 Meacham Boulevard, Room 663, Fort Worth, Texas; or 
    at the Office of the Federal Register, 800 North Capitol Street, NW., 
    suite 700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Mr. Richard Monschke, Aviation Safety 
    Engineer, Rotorcraft Certification Office, FAA, Rotorcraft Directorate, 
    ASW-170, Fort Worth, Texas 76193-0170, telephone (817) 222-5177, fax 
    (817) 222-5959.
    
    SUPPLEMENTARY INFORMATION: This amendment adopts a new airworthiness 
    directive (AD) applicable to Bell Helicopter Textron, Inc. (BHTI) Model 
    206A, 206A-1, 206B, 206B-1, 206L, 206L-1, and 206L-3 series 
    helicopters, equipped with swashplate support assembly, part number (P/
    N) 206-010-452-001, -005, or -109. BHTI has received three reports of 
    swashplate support assemblies with cracks in the fillet radius area 
    near the base. The cracks originated on the aft section of the 
    swashplate support assembly. The total time-in-service (TIS) on each of 
    the reported swashplate support assemblies exceeded 1,500 hours. The 
    swashplate support assembly is a critical, non-rotating, rotor system 
    component that supports the rotating swashplate. Through the swashplate 
    support assembly and subsequently the swashplate, the pilot control 
    movements that are necessary to maintain rotorcraft control are 
    transferred to the main rotor system. Therefore, a crack in a 
    swashplate support assembly creates an unsafe condition. This 
    condition, if not corrected, could result in failure of the swashplate 
    support assembly, loss of control of the main rotor system, and 
    subsequent loss of control of the helicopter.
        The FAA has reviewed and approved Bell Helicopter Textron, Inc. 
    Alert Service Bulletin No. 206-93-74, Revision B, and 206L-93-89, 
    Revision B, both dated April 4, 1994, which describe procedures for an 
    initial visual inspection for cracks within the next 25 hours TIS using 
    a 10-power magnifying glass, and thereafter, repetitive visual 
    inspections for cracks at intervals not to exceed 50 hours TIS from the 
    last inspection. The inspections are for swashplate support assemblies 
    that have more than 1,500 hours TIS. If a crack is suspected, the Alert 
    Service Bulletins provide for a dye penetrant inspection. If a crack is 
    found, the applicable Alert Service Bulletin specifies replacement of 
    the swashplate support assembly with an airworthy swashplate support 
    assembly prior to the next flight. Neither BHTI Alert Service Bulletin 
    No. 206-93-74, Revision B, nor 206L-93-89, Revision B, both dated April 
    4, 1994, shows the Model 206A-1 as being an affected model helicopter. 
    However, this model helicopter uses the same swashplate support 
    assembly as the Model 206A helicopter. Therefore, for purposes of this 
    AD, Alert Service Bulletin No. 206-93-74, Revision B, dated April 4, 
    1994, will also apply to the Model 206A-1 helicopter.
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other Bell Helicopter Textron, Inc. Model 206A, 
    206A-1, 206B, 206B-1, 206L, 206L-1, and 206L-3 series helicopters of 
    the same type design, this AD is being issued to prevent failure of the 
    swashplate support assembly, loss of control of the main rotor system, 
    and subsequent loss of control of the helicopter. For swashplate 
    support assemblies that have 1,500 hours or more total TIS, this AD 
    requires an initial visual inspection for cracks using a 10-power or 
    higher magnifying glass within 25 hours TIS. Also, for swashplate 
    support assemblies with less than 1,500 hours total TIS, this AD 
    requires an initial visual inspection for cracks using a 10-power or 
    higher magnifying glass prior to attaining 1,525 hours total TIS. 
    Thereafter, repetitive inspections of the affected swashplate support 
    assemblies are required at intervals not to exceed 50 hours TIS from 
    the last inspection. If a crack is suspected, a dye penetrant 
    inspection is required. Replacement of cracked swashplate support 
    assemblies with airworthy swashplate support assemblies is required. 
    Installation of an airworthy swashplate support assembly, P/N 206-010-
    452-113, constitutes a terminating action for the requirements of this 
    AD. The actions are required to be accomplished in accordance with the 
    service bulletins described previously. Due to the criticalness of the 
    swashplate support assembly and the short compliance times, this rule 
    must be issued immediately to correct an unsafe condition in aircraft.
        Since a situation exists that requires the immediate adoption of 
    this regulation, it is found that notice and opportunity for prior 
    public comment hereon are impracticable, and that good cause exists for 
    making this amendment effective in less than 30 days.
    
    Comments Invited
    
        Although this action is in the form of a final rule that involves 
    requirements affecting flight safety and, thus, was not preceded by 
    notice and an opportunity for public comment, comments are invited on 
    this rule. Interested persons are invited to comment on this rule by 
    submitting such written data, views, or arguments as they may desire. 
    Communications should identify the Rules Docket number and be submitted 
    in triplicate to the address specified under the caption ADDRESSES. All 
    communications received on or before the closing date for comments will 
    be considered, and this rule may be amended in light of the comments 
    received. Factual information that supports the commenter's ideas and 
    suggestions is extremely helpful in evaluating the effectiveness of the 
    AD action and determining whether additional rulemaking action would be 
    needed.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the rule that might 
    suggest a need to modify the rule. All comments submitted will be 
    available, both before and after the closing date for comments, in the 
    Rules Docket for examination by interested persons. A report that 
    summarizes each FAA-public contact concerned with the substance of this 
    AD will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this rule must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 93-SW-22-AD.'' The postcard will be date stamped and 
    returned to the commenter.
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        The FAA has determined that this regulation is an emergency 
    regulation that must be issued immediately to correct an unsafe 
    condition in aircraft, and that it is not a ``significant regulatory 
    action'' under Executive Order 12866. It has been determined further 
    that this action involves an emergency regulation under DOT Regulatory 
    Policies and Procedures (44 FR 11034, February 26, 1979). If it is 
    determined that this emergency regulation otherwise would be 
    significant under DOT Regulatory Policies and Procedures, a final 
    regulatory evaluation will be prepared and placed in the Rules Docket. 
    A copy of it, if filed, may be obtained from the Rules Docket at the 
    location provided under the caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. App. 1354(a), 1421 and 1423; 49 U.S.C. 
    106(g); and 14 CFR 11.89.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding a new airworthiness directive 
    to read as follows:
    
    AD 94-07-11  Bell Helicopter Textron, Inc. (BHTI): Amendment 39-
    8869. Docket Number 93-SW-22-AD.
    
        Applicability: Model 206A, 206A-1, 206B, 206B-1, 206L, 206L-1, 
    and 206L-3 series helicopters, equipped with swashplate support 
    assembly, part number (P/N) 206-010-452-001, -005, or -109, 
    certificated in any category.
        Compliance: Required as indicated, unless accomplished 
    previously. To prevent failure of the swashplate support assembly, 
    loss of control of the main rotor system, and subsequent loss of 
    control of the helicopter, accomplish the following:
        (a) For swashplate support assemblies with 1,500 hours or more 
    total time-in-service (TIS), within the next 25 hours TIS, and 
    thereafter at intervals not to exceed 50 hours TIS from the last 
    inspection, visually inspect the swashplate support assembly in the 
    fillet radius area for cracks using a 10-power or higher magnifying 
    glass in accordance with the Accomplishment Instructions of the 
    applicable BHTI Alert Service Bulletin (ASB) No. 206-93-74, Revision 
    B, or 206L-93-89, Revision B, both dated April 4, 1994.
        (b) For swashplate support assemblies with less than 1,500 hours 
    TIS, prior to attaining 1,525 hours total TIS, and thereafter at 
    intervals not to exceed 50 hours TIS from the last inspection, 
    visually inspect the swashplate support assemblies in the fillet 
    radius area for cracks using a 10-power or higher magnifying glass 
    in accordance with the Accomplishment Instructions of the applicable 
    ASB, dated April 4, 1994.
        (c) ASB No. 206-93-74, Revision B, dated April 4, 1994, is 
    applicable to BHTI Model 206A-1 helicopters in addition to the Model 
    206A, 206B and 206B-1 helicopters.
        (d) If a crack is suspected, perform a dye penetrant inspection 
    in accordance with the Accomplishment Instructions of the applicable 
    ASB, dated April 4, 1994, before further flight.
        (e) Replace any cracked swashplate support assembly with an 
    airworthy assembly before further flight.
        (f) Installation of a swashplate support assembly, P/N 206-010-
    452-113, constitutes a terminating action for the requirements of 
    this AD.
    
        Note: The swashplate support assembly, P/N 206-010-452-113, has 
    a life limit of 4,800 hours TIS.
    
        (g) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used when approved by the Manager, Rotorcraft Certification Office, 
    FAA, Rotorcraft Directorate. Operators shall submit their requests 
    through an FAA Principal Maintenance Inspector, who may concur or 
    comment and then send it to the Manager, Rotorcraft Certification 
    Office.
    
        Note: Information concerning the existence of approved 
    alternative methods of compliance with this AD, if any, may be 
    obtained from the Rotorcraft Certification Office.
    
        (h) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the helicopter to a location where 
    the requirements of this AD can be accomplished.
        (i) The inspections and replacement, if necessary, shall be done 
    in accordance with BHTI ASB No. 206-93-74, Revision B, or 206L-93-
    89, Revision B, both dated April 4, 1994. This incorporation by 
    reference was approved by the Director of the Federal Register in 
    accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be 
    obtained from Bell Helicopter Textron, Inc., P.O. Box 482, Fort 
    Worth, Texas 76101. Copies may be inspected at the FAA, Office of 
    the Assistant Chief Counsel, 2601 Meacham Boulevard, Room 663, Fort 
    Worth, Texas; or at the Office of the Federal Register, 800 North 
    Capitol Street, NW., suite 700, Washington, DC.
        (j) This amendment becomes effective on September 28, 1994.
    
        Issued in Fort Worth, Texas, on September 6, 1994.
    James D. Erickson,
    Manager, Rotorcraft Directorate, Aircraft Certification Service.
    [FR Doc. 94-22414 Filed 9-12-94; 8:45 am]
    BILLING CODE 4910-13-P
    
    
    

Document Information

Effective Date:
9/28/1994
Published:
09/13/1994
Department:
Federal Aviation Administration
Entry Type:
Uncategorized Document
Action:
Final rule; request for comments.
Document Number:
94-22414
Dates:
Effective on September 28, 1994.
Pages:
0-0 (1 pages)
Docket Numbers:
Federal Register: September 13, 1994, Docket No. 93-SW-22-AD, Amendment 39-9023, AD 94-19-02
CFR: (1)
14 CFR 39.13