96-272. Airworthiness Directives; Textron Lycoming O-235 Series Reciprocating Engines  

  • [Federal Register Volume 61, Number 6 (Tuesday, January 9, 1996)]
    [Rules and Regulations]
    [Pages 625-627]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 96-272]
    
    
    
    -----------------------------------------------------------------------
    
    
    DEPARTMENT OF TRANSPORTATION
    14 CFR Part 39
    
    [Docket No. 94-ANE-63; Amendment 39-9458; AD 95-03-10]
    
    
    Airworthiness Directives; Textron Lycoming O-235 Series 
    Reciprocating Engines
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule, request for comments.
    
    -----------------------------------------------------------------------
    
    SUMMARY: This document publishes in the Federal Register an amendment 
    adopting airworthiness directive (AD) 95-03-10 that was sent previously 
    to all known U.S. owners and operators of Textron Lycoming O-235 series 
    reciprocating engines by individual letters. This AD requires a one-
    time inspection within the next 5 hours time in service to determine 
    the part number (P/N) and revision letter of the push rod installed on 
    the engine. All push rods with P/N 73806 and revision letters ``V'' or 
    ``W'' must be replaced with serviceable parts. This amendment is 
    prompted by reports of several failures of push rods. The actions 
    specified by this AD are intended to prevent engine roughness and power 
    loss, which could result in loss of the aircraft.
    
    DATES: Effective January 24, 1996, to all persons except those persons 
    to whom it was made immediately effective by priority letter AD 95-03-
    10, issued on February 7, 1995, which contained the requirements of 
    this amendment.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of January 24, 1996.
        Comments for inclusion in the Rules Docket must be received on or 
    before March 11, 1996.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), New England Region, Office of the Assistant Chief 
    Counsel, Attention: Rules Docket No. 94-ANE-63, 12 New England 
    Executive Park, Burlington, MA 01803-5299.
        The applicable service information may be obtained from Textron 
    Lycoming, 652 Oliver Street, Williamsport, PA 17701; telephone (717) 
    327-7278, fax (717) 327-7022. This information may be examined at the 
    FAA, New England Region, Office of the Assistant Chief Counsel, 12 New 
    England Executive Park, Burlington, MA; or at the Office of the Federal 
    Register, 800 North Capitol Street, NW., suite 700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Nick Minniti, Aerospace Engineer, New 
    York Aircraft Certification Office, FAA, Engine and Propeller 
    Directorate, 10 Fifth St., Valley Stream, NY 11581; telephone (516) 
    256-7510, fax (516) 568-2716.
    
    SUPPLEMENTARY INFORMATION: On February 7, 1995, the Federal Aviation 
    Administration (FAA) issued priority letter airworthiness directive 
    (AD) 95-03-10, applicable to Textron Lycoming O-235 series 
    reciprocating engines, which requires a one-time inspection within the 
    next 5 hours time in service to determine the part number (P/N) and 
    revision letter of the push rod installed on the engine. All push rods 
    with P/N 73806 and revision letters ``V'' or ``W'' must be replaced 
    with serviceable parts. That action was prompted by reports of several 
    failures of push rods, P/N 73806, installed in Textron Lycoming O-235 
    series reciprocating engines. The manufacturer's investigation has 
    determined that the failures initiated from scoring on the inner 
    diameter (I.D.) of the push rod tube. The scoring was introduced during 
    the extrusion of the tube at the supplier. These push rods were 
    installed in engines shipped from the factory between February 22, 
    1993, and September 2, 1994, or were installed as serviceable parts on 
    or after February 22, 1993. This condition, if not corrected, could 
    result in engine roughness and power loss, which could result in loss 
    of the aircraft.
        Since publication of the priority letter AD, the FAA has received 
    reports of confusion regarding whether a previous AD, 80-25-02 R2, also 
    applicable to pushrod P/N 73806, remains in effect. This final rule AD 
    clarifies in a note that compliance with AD 80-25-02 R2 is still 
    mandatory.
        The FAA has reviewed and approved the technical contents of Textron 
    Lycoming Mandatory Service Bulletin No. 552, dated November 1, 1994, 
    that lists by serial number engines shipped from the factory between 
    February 22, 1993, and September 2, 1994, and describes procedures for 
    inspection of push rods to determine if they require replacement.
        Since the unsafe condition described is likely to exist or develop 
    on other engines of the same type design, the FAA issued priority 
    letter AD 95-03-10 to prevent engine roughness and power loss, which 
    could result in loss of the 
    
    [[Page 626]]
    aircraft. The AD requires a one-time inspection within the next 5 hours 
    time in service to determine the P/N and revision letter of the push 
    rod installed on the engine. All push rods with P/N 73806 and revision 
    letters ``V'' or ``W'' must be replaced with serviceable parts. Textron 
    Lycoming has determined that it is not possible to visually inspect the 
    push rod tube for I.D. scoring that can cause the part to fail. The 
    actions are required to be accomplished in accordance with the service 
    bulletin described previously.
        Since it was found that immediate corrective action was required, 
    notice and opportunity for prior public comment thereon were 
    impracticable and contrary to the public interest, and good cause 
    existed to make the AD effective immediately by individual letters 
    issued on February 7, 1995, to all known U.S. owners and operators of 
    Textron Lycoming O-235 series reciprocating engines. These conditions 
    still exist, and the AD is hereby published in the Federal Register as 
    an amendment to Section 39.13 of part 39 of the Federal Aviation 
    Regulations (14 CFR part 39) to make it effective to all persons.
    
    Comments Invited
    
        Although this action is in the form of a final rule that involves 
    requirements affecting flight safety and, thus, was not preceded by 
    notice and an opportunity for public comment, comments are invited on 
    this rule. Interested persons are invited to comment on this rule by 
    submitting such written data, views, or arguments as they may desire. 
    Communications should identify the Rules Docket number and be submitted 
    in triplicate to the address specified under the caption ADDRESSES. All 
    communications received on or before the closing date for comments will 
    be considered, and this rule may be amended in light of the comments 
    received. Factual information that supports the commenter's ideas and 
    suggestions is extremely helpful in evaluating the effectiveness of the 
    AD action and determining whether additional rulemaking action would be 
    needed.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the rule that might 
    suggest a need to modify the rule. All comments submitted will be 
    available, both before and after the closing date for comments, in the 
    Rules Docket for examination by interested persons. A report that 
    summarizes each FAA-public contact concerned with the substance of this 
    AD will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 94-ANE-63.'' The postcard will be date stamped and 
    returned to the commenter.
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        The FAA has determined that this regulation is an emergency 
    regulation that must be issued immediately to correct an unsafe 
    condition in aircraft, and is not a ``significant regulatory action'' 
    under Executive Order 12866. It has been determined further that this 
    action involves an emergency regulation under DOT Regulatory Policies 
    and Procedures (44 FR 11034, February 26, 1979). If it is determined 
    that this emergency regulation otherwise would be significant under DOT 
    Regulatory Policies and Procedures, a final regulatory evaluation will 
    be prepared and placed in the Rules Docket. A copy of it, if filed, may 
    be obtained from the Rules Docket at the location provided under the 
    caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40101, 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    95-03-10  Textron Lycoming: Amendment 39-9458 Docket 94-ANE-63.
    
        Applicability: Textron Lycoming O-235 series reciprocating 
    engines, shipped from the factory between February 22, 1993, and 
    September 2, 1994, and identified by serial number in Textron 
    Lycoming Mandatory Service Bulletin (MSB) No. 522, dated November 1, 
    1994; and all Textron Lycoming O-235 series reciprocating engines 
    that have had push rods, part number (P/N) 73806, installed as 
    service parts on or after February 22, 1993. These engines are 
    installed on but not limited to the following aircraft: Piper PA-11, 
    -12, -18, -22, -28, -38; Cessna 152, A152; Beech 77; Taylorcraft F-
    21; and Gulfstream American AA1 series aircraft.
    
        Note 1: This airworthiness directive (AD) applies to each engine 
    identified in the preceding applicability provision, regardless of 
    whether it has been modified, altered, or repaired in the area 
    subject to the requirements of this AD. For engines that have been 
    modified, altered, or repaired so that the performance of the 
    requirements of this AD is affected, the owner/operator must use the 
    authority provided in paragraph (b) to request approval from the 
    Federal Aviation Administration (FAA). This approval may address 
    either no action, if the current configuration eliminates the unsafe 
    condition, or different actions necessary to address the unsafe 
    condition described in this AD. Such a request should include an 
    assessment of the effect of the changed configuration on the unsafe 
    condition addressed by this AD. In no case does the presence of any 
    modification, alteration, or repair remove any engine from the 
    applicability of this AD.
    
        Note 2: This amendment does not supersede AD 80-25-02 R2, which 
    also applies to pushrod P/N 73806. AD 80-25-02 R2 continues in 
    effect and must be complied with.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent engine roughness and power loss, which could result 
    in loss of the aircraft, accomplish the following:
        (a) Within 5 hours time in service (TIS) after the effective 
    date of this AD, inspect push rods for P/N and revision letter. All 
    push rods with P/N 73806 and revision letter ``V'' or ``W'' must be 
    replaced with serviceable parts in accordance with Textron Lycoming 
    MSB No. 522, dated November 1, 1994.
        (b) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, New York Aircraft Certification 
    Office. The request should be forwarded through an appropriate FAA 
    Maintenance Inspector, who may add comments and then send it to the 
    Manager, New York Aircraft Certification Office.
    
        Note: Information concerning the existence of approved 
    alternative methods of compliance with this airworthiness directive, 
    if any, may be obtained from the New York Aircraft Certification 
    Office.
    
        (c) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the aircraft to a location where 
    the inspection required by this AD can be accomplished. 
    
    [[Page 627]]
    
        (d) The actions required by this AD shall be done in accordance 
    with the following MSB:
    
    ------------------------------------------------------------------------
                 Document No.                Page             Date          
    ------------------------------------------------------------------------
    Textron Lycoming MSB No. 522.........      1-2  November 1, 1994.       
        Total pages: 2.                                                     
    ------------------------------------------------------------------------
    
        This incorporation by reference was approved by the Director of 
    the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR 
    part 51. Copies may be obtained from Textron Lycoming, 652 Oliver 
    Street, Williamsport, PA 17701; telephone (717) 327-7278, fax (717) 
    327-7022. Copies may be inspected at the FAA, New England Region, 
    Office of the Assistant Chief Counsel, 12 New England Executive 
    Park, Burlington, MA; or at the Office of the Federal Register, 800 
    North Capitol Street, NW., suite 700, Washington, DC.
        (e) This amendment becomes effective January 24, 1996, to all 
    persons except those persons to whom it was made immediately 
    effective by priority letter AD 95-03-10, issued February 7, 1995, 
    which contained the requirements of this amendment.
    
        Issued in Burlington, Massachusetts, on December 8, 1995.
    Jay J. Pardee,
    Manager, Engine and Propeller Directorate, Aircraft Certification 
    Service.
    [FR Doc. 96-272 Filed 1-8-96; 8:45 am]
    BILLING CODE 4910-13-U
    
    

Document Information

Effective Date:
1/24/1996
Published:
01/09/1996
Department:
Transportation Department
Entry Type:
Rule
Action:
Final rule, request for comments.
Document Number:
96-272
Dates:
Effective January 24, 1996, to all persons except those persons to whom it was made immediately effective by priority letter AD 95-03- 10, issued on February 7, 1995, which contained the requirements of this amendment.
Pages:
625-627 (3 pages)
Docket Numbers:
Docket No. 94-ANE-63, Amendment 39-9458, AD 95-03-10
PDF File:
96-272.pdf
CFR: (1)
14 CFR 39.13