96-273. Airworthiness Directives; Textron Lycoming Reciprocating Engines  

  • [Federal Register Volume 61, Number 6 (Tuesday, January 9, 1996)]
    [Rules and Regulations]
    [Pages 627-629]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 96-273]
    
    
    
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    DEPARTMENT OF TRANSPORTATION
    14 CFR Part 39
    
    [Docket No. 95-ANE-67; Amendment 39-9460, AD 95-26-02]
    
    
    Airworthiness Directives; Textron Lycoming Reciprocating Engines
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule; request for comments.
    
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    SUMMARY: This amendment adopts a new airworthiness directive (AD) that 
    is applicable to certain Textron Lycoming reciprocating engines 
    installed on certain aircraft identified by registration numbers. This 
    action supersedes priority letter AD 94-14-13 that currently requires 
    engines certified to operate on 91 octane or higher aviation gasoline 
    (avgas) to undergo a teardown and analytical inspection for detonation 
    damage, and engines certified to operate on 80 octane avgas to undergo 
    inspection for evidence of possible internal engine damage. This action 
    revises incorrect engine model numbers and aircraft registration 
    numbers listed in the priority letter AD. This amendment is prompted by 
    the Federal Aviation Administration (FAA) receiving more accurate 
    information concerning which aircraft were fueled with the contaminated 
    mixture at the affected airports. The actions specified by this AD are 
    intended to prevent detonation due to low octane, which can result in 
    severe engine damage and subsequent failure.
    
    DATES: Effective January 24, 1996.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of January 24, 1996.
        Comments for inclusion in the Rules Docket must be received on or 
    before March 11, 1996.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), New England Region, Office of the Assistant Chief 
    Counsel, Attention: Rules Docket No. 95-ANE-67, 12 New England 
    Executive Park, Burlington, MA 01803-5299.
        The service information referenced in this AD may be obtained from 
    Textron Lycoming, Reciprocating Engine Division, 652 Oliver St., 
    Williamsport, PA 17701; telephone (717) 327-7278, fax (717) 327-7022. 
    This information may be examined at the FAA, New England Region, Office 
    of the Assistant Chief Counsel, 12 New England Executive Park, 
    Burlington, MA; or at the Office of the Federal Register, 800 North 
    Capitol Street, NW., suite 700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Locke Easton, Aerospace Engineer, 
    Engine and Propeller Standards Staff, FAA, Engine and Propeller 
    Directorate, 12 New England Executive Park; telephone (617) 238-7113, 
    fax (617) 238-7199.
    
    SUPPLEMENTARY INFORMATION: On June 23, 1994, the Federal Aviation 
    Administration (FAA) issued priority letter airworthiness directive 
    (AD) 94-14-13, applicable to Textron Lycoming (formerly Avco Lycoming) 
    O-235-12C, O-235-L, O-320-A, O-320-B2C, O-320-E, O-320-E2A, O-320-E2D, 
    O-320-E20, O-320-D2J, O-320-D3G, O-320-H2AD, IO-320-B, IO-320-B, IO-
    320-C, LO-320-A4K, LO-320-D1D, O-360-A, O-360-A4M, O-360-F, IO-360-A, 
    IO-360-BIB, IO-360-C, LO-360-A1A, LO-360-A1D, LIO-360-A1A, LIO-360-
    A3B6D, TIO-360-C, TVO-435-AIA, O-540-E, O-540-C, O-540-J, IO-540-C, IO-
    540-D, IO-540 E 290, IO-540-K, TIO-540-F, TIO-540-J, TIO-540-S, 165D-
    540-B 380, and R-680 series reciprocating engines, installed on the 
    following U.S. registered aircraft: N1010F, N106RE, N1068M, N110MP, 
    N1285X, N1317P, N1344V, N14006, N15851, N1666C, N177DT, N1920F, N1928Q, 
    N20HT, N20NC, N20ND, N207X, N2040Q, N2128W, N2165M, N2185K, N2232Z, 
    N22874, N2300R, N2346G, N2394Q, N24395, N24627, N24860, N250M, N2555V, 
    N25562, N2578L, N2603Y, N26602, N28FG, N2811R, N2815F, N2817Q, N2819A, 
    N2848Q, N28683, N2927M, N2964K, N3060M, N32388, N33696, N34242, N36358, 
    N3737U, N37500, N3945K, N40ES, N40VF, N400JM, N4222J, N4293Y, N4316T, 
    N4320F, N4497U, N4515P, N4602S, N4674S, N4687P, N47SG, N4796V, N47964, 
    N48ES, N494FL, N5199U, N52015, N5217L, N5254K, N5344K, N5418W, N54228, 
    N54661, N5547Q, N55521, N56GS, N56884, N59850, N6005Z, N6045M, N61569, 
    N6239H, N62801, N6286W, N6297V, N63R, N6370P, N6412D, N64120, N6480D, 
    N6483Q, N6493Q, N65425, N671A, N67615, N67975, N68SC, N68937, N6905V, 
    N7ZX, N70416, N71RJ, N711PG, N714ZU, N7157V, N7195G, N7213P, N7230F, 
    N7230Q, N7248H, N73064, N733WH, N734TA, N7361R, N737CM, N737NV, N738GX, 
    N738KC, N738KF, N738KK, N738RC, N738ZL, N739RF, N75381, N755GA, N756RV, 
    N757SK, N757SX, N757TU, N7724M, N777EE, N78887, N78901, N7894V, N792BW, 
    N804EH, N8070P, N8094Q, N81RP, N81203, N8144G, N8149E, N8184X, N8201B, 
    N82182, N8223W, N8264W, N8286W, N8306D, N8372L, N8494E, N8537J, N8579H, 
    N8691Y, N8810P, N8961P, N9114H, N9140J, N9157S, N9296P, N9407K, N9444R, 
    N9451B, N95WT, N9574L, N96TB, N96134, N9666V, N9673L, N9728U, N9783L, 
    N9808J and N9864C. That action requires teardown and analytical 
    inspection for engines certified to operate on 91 or higher octane 
    aviation gasoline (avgas), and differential compression test and 
    examination of the oil filter for engines certified to operate on 80 
    octane avgas. That action was prompted by reports of reports of 
    aviation gasoline (avgas) being contaminated by Jet A fuel. After 
    investigation, the source of the contamination has been determined to 
    be the refiner of the avgas. Through its distribution system, the 
    refiner inadvertently caused Jet A fuel to be loaded into distribution 
    tanks intended for avgas. Contaminated avgas from these distribution 
    tanks was then shipped to local fuel distributors. The FAA has 
    determined that aircraft with certain Textron Lycoming engines 
    installed were fueled with this contaminated mixture between May 22 and 
    June 2, 1994, at Sacramento Executive (SAC) airport, or between May 18 
    and June 2, 1994, at Sacramento Metro (SMF) airport. The list of U.S. 
    
    [[Page 628]]
    registered aircraft specified in the applicability paragraph of this AD 
    is based on investigation of fueling records secured from the two 
    affected airports, which the FAA has determined to represent the 
    population of affected engines. That condition, if not corrected, could 
    result in detonation due to low octane, which can result in severe 
    engine damage and subsequent failure.
        This AD requires engines certified to operate on 91 octane or 
    higher avgas to undergo a teardown and analytical inspection for 
    detonation damage, and engines certified to operate on 80 octane avgas 
    to undergo inspection for evidence of possible internal engine damage. 
    Engineering analysis of operating these engines with avgas contaminated 
    with Jet A fuel indicates that actual damage to the engine may range 
    from unnoticeable to very severe, according to the duration of run, 
    engine power level, and level of contamination. Damage may be 
    characterized by increased operating temperatures resulting in damaged 
    intake valves and burned pistons, and excessive loads imposed by 
    detonation. Since internal damage may not be assessed by any other 
    method, engines certified to operate on 91 octane or higher avgas must 
    undergo a teardown and analytical inspection and any parts showing 
    signs of detonation damage must be replaced. Investigation revealed the 
    lowest octane level of the contaminated fuel to be 83 octane, therefore 
    engines certified to operate on 80 octane avgas need not undergo a 
    teardown and analytical inspection unless evidence of internal engine 
    damage is present by the required differential compression test and 
    examination of the oil filter for metal particles. The refiner has 
    advised the FAA that it may pay for any reasonable expense associated 
    with the inspection and/or disassembly in accordance with the 
    mechanic's and manufacturer's recommendations.
        Since the issuance of that priority letter AD, the FAA has received 
    more accurate information concerning which aircraft were fueled with 
    the contaminated mixture at the affected airports. This AD therefore 
    corrects certain engine model numbers and aircraft registration numbers 
    for aircraft that were fueled with the contaminated mixture.
        The FAA has reviewed and approved the technical contents of: Avco 
    Lycoming Service Bulletin (SB) No. 398, dated April 30, 1976, that 
    specifies that reciprocating engines operated with lower octane than 
    that approved for the engine or contaminated with Jet A fuel should 
    undergo a teardown and analytical inspection as the engine could 
    sustain damage that cannot be assessed by any other method; and Avco 
    Lycoming Service Instruction (SI) No. 1191, dated March 31, 1972, that 
    describes procedures for differential compression tests.
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other engines of this same type design, this AD 
    supersedes priority letter AD 94-14-13 to revise incorrect engine model 
    numbers and aircraft registration numbers listed in the priority letter 
    AD. The actions are required to be accomplished in accordance with the 
    service documents described previously.
        Since a situation exists that requires the immediate adoption of 
    this regulation, it is found that notice and opportunity for prior 
    public comment hereon are impracticable, and that good cause exists for 
    making this amendment effective in less than 30 days.
    
    Comments Invited
    
        Although this action is in the form of a final rule that involves 
    requirements affecting flight safety and, thus, was not preceded by 
    notice and an opportunity for public comment, comments are invited on 
    this rule. Interested persons are invited to comment on this rule by 
    submitting such written data, views, or arguments as they may desire. 
    Communications should identify the Rules Docket number and be submitted 
    in triplicate to the address specified under the caption ADDRESSES. All 
    communications received on or before the closing date for comments will 
    be considered, and this rule may be amended in light of the comments 
    received. Factual information that supports the commenter's ideas and 
    suggestions is extremely helpful in evaluating the effectiveness of the 
    AD action and determining whether additional rulemaking action would be 
    needed.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the rule that might 
    suggest a need to modify the rule. All comments submitted will be 
    available, both before and after the closing date for comments, in the 
    Rules Docket for examination by interested persons. A report that 
    summarizes each FAA-public contact concerned with the substance of this 
    AD will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 95-ANE-67.'' The postcard will be date stamped and 
    returned to the commenter.
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        The FAA has determined that this regulation is an emergency 
    regulation that must be issued immediately to correct an unsafe 
    condition in aircraft, and is not a ``significant regulatory action'' 
    under Executive Order 12866. It has been determined further that this 
    action involves an emergency regulation under DOT Regulatory Policies 
    and Procedures (44 FR 11034, February 26, 1979). If it is determined 
    that this emergency regulation otherwise would be significant under DOT 
    Regulatory Policies and Procedures, a final regulatory evaluation will 
    be prepared and placed in the Rules Docket. A copy of it, if filed, may 
    be obtained from the Rules Docket at the location provided under the 
    caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40101, 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    95-26-02  Textron Lycoming: Amendment 39-9460. Docket No. 95-ANE-67. 
    Supersedes AD 94-14-13.
    
        Applicability: Textron Lycoming (formerly Avco Lycoming) O-235-
    12C, O-235-L, O-320-A, O-320-B2C, O-320-E, O-320-E2A, O-320-E2D, O-
    320-E20, O-320-D2J, O-320-D3G, O-320-H2AD, IO-320-B, IO-320-B, IO-
    320-C, LO-320-A4K, LO-320-D1D, O-360-A, O-360-A4M, O-360-F, IO-360-
    A, 
    
    [[Page 629]]
    IO-360-BIB, IO-360-C, LO-360-A1A, LO-360-A1D, LIO-360-A1A, LIO-360-
    A3B6D, TIO-360-C, TVO-435-AIA, O-540-E, O-540-C, O-540-J, IO-540-C, 
    IO-540-D, IO-540 E 290, IO-540-K, TIO-540-F, TIO-540-J, TIO-540-S, 
    and R-680 series reciprocating engines, installed on the following 
    U.S. registered aircraft: N1004V, N1010F, N106RE, N1068M, N110MP, 
    N1285X, N1317P, N1344V, N14006, N15851, N1666C, N177DT, N1920F, 
    N1928Q, N20HT, N20NC, N20ND, N207X, N2040Q, N2128W, N2165M, N2185K, 
    N2232Z, N22874, N2300R, N2346G, N2394Q, N24395, N24627, N24860, 
    N250M, N2555V, N25562, N2578L, N2603Y, N26602, N28FG, N2811R, 
    N2815F, N2817Q, N2819A, N2848Q, N28683, N2927M, N2964K, N3060M, 
    N32388, N33696, N34242, N36358, N3737U, N37500, N3945K, N40ES, 
    N40VF, N400JM, N4222J, N4293Y, N4316T, N4320F, N4497U, N4515P, 
    N46GS, N4602S, N4674S, N4687P, N47SG, N4796V, N47964, N48ES, N494FL, 
    N5199U, N52015, N5217L, N5254K, N5344K, N5418W, N54228, N54661, 
    N5547Q, N55521, N56884, N59850, N6005Z, N6045M, N61569, N6239H, 
    N62801, N6286W, N6297V, N63R, N6370P, N6412D, N6480D, N6483Q, 
    N6493Q, N65425, N671A, N67615, N67975, N68SC, N68937, N6905V, N7ZX, 
    N70416, N71RJ, N711PG, N714ZU, N7157V, N7195G, N7213P, N7230F, 
    N7230Q, N7248H, N73064, N733WH, N734TA, N7361R, N737CM, N737NV, 
    N738GX, N738KC, N738KF, N738RC, N738ZL, N739RF, N75381, N755GA, 
    N756RV, N757SK, N757SX, N757TU, N7724M, N777EE, N78887, N78901, 
    N7894V, N792BW, N804EH, N8070P, N8094Q, N81RP, N81203, N8144G, 
    N8149E, N8184X, N8201B, N82182, N8223W, N8264W, N8306D, N8372L, 
    N8494E, N8537J, N8579H, N8691Y, N8810P, N8961P, N9140J, N9157S, 
    N9296P, N9407K, N9444R, N9451B, N95WT, N9574L, N96TB, N96134, 
    N9666V, N9673L, N9728U, N9783L, N9808J and N9864C.
    
        Note: This airworthiness directive (AD) applies to each engine 
    identified in the preceding applicability provision, regardless of 
    whether it has been modified, altered, or repaired in the area 
    subject to the requirements of this AD. For engines that have been 
    modified, altered, or repaired so that the performance of the 
    requirements of this AD is affected, the owner/operator must use the 
    authority provided in paragraph (c) to request approval from the 
    Federal Aviation Administration (FAA). This approval may address 
    either no action, if the current configuration eliminates the unsafe 
    condition, or different actions necessary to address the unsafe 
    condition described in this AD. Such a request should include an 
    assessment of the effect of the changed configuration on the unsafe 
    condition addressed by this AD. In no case does the presence of any 
    modification, alteration, or repair remove any engine from the 
    applicability of this AD.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent detonation due to low octane, which can result in 
    severe engine damage and subsequent failure, accomplish the 
    following:
        (a) For engines that are certified to operate on only 91 or 
    higher octane aviation gasoline (avgas) within the next 2 hours time 
    in service (TIS) after the effective date of this airworthiness 
    directive (AD) perform an engine teardown and analytical inspection, 
    and replace with serviceable parts as necessary in accordance with 
    Avco Lycoming Service Bulletin (SB) No. 398, dated April 30, 1976.
        (b) For engines that are certified to operate on 80 octane 
    avgas, within the next 2 hours TIS after the effective date of this 
    AD conduct a differential compression test on all cylinders in 
    accordance with Avco Lycoming Service Instruction (SI) No. 1191, 
    dated March 31, 1972, and examine the oil filter by cutting the oil 
    filter apart and spreading the filter paper out to look for metal 
    particles. If metal particles are present, or if one or more 
    cylinders shows unacceptable compression as specified in Avco 
    Lycoming SI No. 1191, dated March 31, 1972, perform an engine 
    teardown and analytical inspection, and replace with serviceable 
    parts as necessary in accordance with Avco Lycoming SB No. 398, 
    dated April 30, 1976.
        (c) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Engine and Propeller Standards 
    Staff. The request should be forwarded through an appropriate FAA 
    Maintenance Inspector, who may add comments and then send it to the 
    Manager, Engine and Propeller Standards Staff.
    
        Note: Information concerning the existence of approved 
    alternative methods of compliance with this airworthiness directive, 
    if any, may be obtained from the Engine and Propeller Standards 
    Staff.
    
        (d) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the aircraft to a location where 
    the requirements of this AD can be accomplished.
        (e) The actions required by this AD shall be done in accordance 
    with the following Avco Lycoming service documents:
    
    ------------------------------------------------------------------------
             Document No.             Page     Revision           Date      
    ------------------------------------------------------------------------
    SB No. 398....................        1  Original....  April 30, 1976.  
        Total pages: 1............                                          
    SI No. 1191...................      1-2  Original....  March 31, 1972.  
        Total pages: 2............                                          
    ------------------------------------------------------------------------
    
        This incorporation by reference was approved by the Director of 
    the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR 
    part 51. Copies may be obtained from Textron Lycoming, Reciprocating 
    Engine Division, 652 Oliver St., Williamsport, PA 17701; telephone 
    (717) 327-7278, fax (717) 327-7022. Copies may be inspected at the 
    FAA, New England Region, Office of the Assistant Chief Counsel, 12 
    New England Executive Park, Burlington, MA; or at the Office of the 
    Federal Register, 800 North Capitol Street, NW., suite 700, 
    Washington, DC.
        (f) This amendment supersedes priority letter AD 94-14-13, 
    issued June 23, 1994.
        (g) This amendment becomes effective on January 24, 1996.
    
        Issued in Burlington, Massachusetts, on December 5, 1995.
    Jay J. Pardee,
    Manager, Engine and Propeller Directorate, Aircraft Certification 
    Service.
    [FR Doc. 96-273 Filed 1-8-96; 8:45 am]
    BILLING CODE 4910-13-U
    
    

Document Information

Effective Date:
1/24/1996
Published:
01/09/1996
Department:
Transportation Department
Entry Type:
Rule
Action:
Final rule; request for comments.
Document Number:
96-273
Dates:
Effective January 24, 1996.
Pages:
627-629 (3 pages)
Docket Numbers:
Docket No. 95-ANE-67, Amendment 39-9460, AD 95-26-02
PDF File:
96-273.pdf
CFR: (1)
14 CFR 39.13