98-3799. Airworthiness Directives; Pratt & Whitney PW4164, PW4168, and PW4168A Series Turbofan Engines  

  • [Federal Register Volume 63, Number 38 (Thursday, February 26, 1998)]
    [Rules and Regulations]
    [Pages 9730-9732]
    From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
    [FR Doc No: 98-3799]
    
    
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    DEPARTMENT OF TRANSPORTATION
    
    Federal Aviation Administration
    
    14 CFR Part 39
    
    [Docket No. 97-ANE-44-AD; Amendment 39-10326; AD 98-04-14]
    RIN 2120-AA64
    
    
    Airworthiness Directives; Pratt & Whitney PW4164, PW4168, and 
    PW4168A Series Turbofan Engines
    
    AGENCY: Federal Aviation Administration, DOT.
    
    ACTION: Final rule; request for comments.
    
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    SUMMARY: This amendment adopts a new airworthiness directive (AD) that 
    is applicable to Pratt & Whitney PW4164, PW4168, and PW4168A series 
    turbofan engines. This action requires initial and repetitive 
    inspections for loose or broken front pylon mount bolts, replacement, 
    if necessary, with new bolts, and establishment of a new cyclic life 
    limit. This amendment is prompted by new flight test data that indicate 
    higher than predicted loads. The actions specified in this AD are 
    intended to prevent front pylon mount bolt failure, which could result 
    in engine separation from the aircraft.
    
    DATES: Effective March 13, 1998.
        The incorporation by reference of certain publications listed in 
    the regulations is approved by the Director of the Federal Register as 
    of March 13, 1998.
        Comments for inclusion in the Rules Docket must be received on or 
    before April 27, 1998.
    
    ADDRESSES: Submit comments in triplicate to the Federal Aviation 
    Administration (FAA), New England Region, Office of the Regional 
    Counsel, Attention: Rules Docket No. 97-ANE-44-AD, 12 New England 
    Executive Park, Burlington, MA 01803-5299. Comments may also be sent 
    via the Internet using the following address: ``engineprop@faa.dot.gov''. Comments sent via the Internet must contain 
    the docket number in the subject line.
        The service information referenced in this AD may be obtained from 
    Pratt & Whitney, 400 Main St., East Hartford, CT 06108; telephone (860) 
    565-6600, fax (860) 565-4503. This information may be examined at the 
    FAA, New England Region, Office of the Regional Counsel, 12 New England 
    Executive Park, Burlington, MA; or at the Office of the Federal 
    Register, 800 North Capitol Street, NW., suite 700, Washington, DC.
    
    FOR FURTHER INFORMATION CONTACT: Tara Goodman, Aerospace Engineer, 
    Engine Certification Office, FAA, Engine and Propeller Directorate, 12 
    New England Executive Park, Burlington, MA 01803-5299; telephone (781) 
    238-7130, fax (781) 238-7199.
    
    SUPPLEMENTARY INFORMATION: The Federal Aviation Administration (FAA) 
    has received data from flight testing of Pratt & Whitney PW4164 and 
    PW4168 series turbofan engines installed on Airbus Industrie A330 
    series aircraft. The flight testing revealed higher than predicted 
    loads for front pylon mount bolts, resulting in decreased service life. 
    At this time, there are no U.S. operators of this aircraft/engine 
    combination. This condition, if not corrected, could result in front 
    pylon mount bolt failure, which could result in engine separation from 
    the aircraft.
        The FAA has reviewed and approved the technical contents of Pratt & 
    Whitney Service Bulletin (SB) No. PW4G-100-A71-9, Revision 1, dated 
    November 24, 1997, that describes procedures for initial and repetitive 
    inspections for loose or broken front pylon mount bolts, replacement, 
    if necessary, with new bolts, and removal of bolts from service upon 
    reaching a prescribed service life limit.
        Since an unsafe condition has been identified that is likely to 
    exist or develop on other engines of the same type design, this AD is 
    being issued to prevent front pylon mount bolt failure. This AD 
    requires initial and repetitive inspections for loose or broken front 
    pylon mount bolts, replacement, if necessary, with new bolts, and 
    establishment of a new cyclic life limit of 11,000 cycles in service 
    (CIS). When parts accumulate 6,000 and 8,000 cycles since new (CSN), 
    this AD requires different inspection procedures to be followed, but 
    the manufacturer has informed the FAA that they are developing new 
    material front pylon mount bolts that may be ready and certified for 
    installation prior to any parts currently in service accumulating 6,000 
    CSN. When the new material parts are available, future rulemaking may 
    be forthcoming that may constitute terminating action to the repetitive 
    inspections required by this AD. The actions would be required to be 
    accomplished in accordance with the SB described previously.
        Since a situation exists that requires the immediate adoption of 
    this regulation, it is found that notice and opportunity for prior 
    public comment hereon are impracticable, and that good cause exists for 
    making this amendment effective in less than 30 days.
    
    Comments Invited
    
        Although this action is in the form of a final rule that involves 
    requirements affecting flight safety and, thus, was not preceded by 
    notice and an opportunity for public comment, comments are invited on 
    this rule. Interested persons are invited to comment on this rule by 
    submitting such written data, views, or arguments as they may desire. 
    Communications should identify the Rules Docket number and be submitted 
    in triplicate to the address specified under the caption ADDRESSES. All 
    communications received on or before the closing date for comments will 
    be considered, and this rule may be amended in light of the comments 
    received. Factual information that supports the commenter's ideas and 
    suggestions is extremely helpful in evaluating the effectiveness of the 
    AD
    
    [[Page 9731]]
    
    action and determining whether additional rulemaking action would be 
    needed.
        Comments are specifically invited on the overall regulatory, 
    economic, environmental, and energy aspects of the rule that might 
    suggest a need to modify the rule. All comments submitted will be 
    available, both before and after the closing date for comments, in the 
    Rules Docket for examination by interested persons. A report that 
    summarizes each FAA-public contact concerned with the substance of this 
    AD will be filed in the Rules Docket.
        Commenters wishing the FAA to acknowledge receipt of their comments 
    submitted in response to this notice must submit a self-addressed, 
    stamped postcard on which the following statement is made: ``Comments 
    to Docket Number 9-ANE-44-AD.'' The postcard will be date stamped and 
    returned to the commenter.
        The regulations adopted herein will not have substantial direct 
    effects on the States, on the relationship between the national 
    government and the States, or on the distribution of power and 
    responsibilities among the various levels of government. Therefore, in 
    accordance with Executive Order 12612, it is determined that this final 
    rule does not have sufficient federalism implications to warrant the 
    preparation of a Federalism Assessment.
        The FAA has determined that this regulation is an emergency 
    regulation that must be issued immediately to correct an unsafe 
    condition in aircraft, and is not a ``significant regulatory action'' 
    under Executive Order 12866. It has been determined further that this 
    action involves an emergency regulation under DOT Regulatory Policies 
    and Procedures (44 FR 11034, February 26, 1979). If it is determined 
    that this emergency regulation otherwise would be significant under DOT 
    Regulatory Policies and Procedures, a final regulatory evaluation will 
    be prepared and placed in the Rules Docket. A copy of it, if filed, may 
    be obtained from the Rules Docket at the location provided under the 
    caption ADDRESSES.
    
    List of Subjects in 14 CFR Part 39
    
        Air transportation, Aircraft, Aviation safety, Incorporation by 
    reference, Safety.
    
    Adoption of the Amendment
    
        Accordingly, pursuant to the authority delegated to me by the 
    Administrator, the Federal Aviation Administration amends part 39 of 
    the Federal Aviation Regulations (14 CFR part 39) as follows:
    
    PART 39--AIRWORTHINESS DIRECTIVES
    
        1. The authority citation for part 39 continues to read as follows:
    
        Authority: 49 U.S.C. 106(g), 40113, 44701.
    
    
    Sec. 39.13  [Amended]
    
        2. Section 39.13 is amended by adding the following new 
    airworthiness directive:
    
    98-04-14  Pratt & Whitney: Amendment 39-10326. Docket 97-ANE-44-AD.
    
        Applicability: Pratt & Whitney PW4164, PW4168, and PW4168A 
    series turbofan engines, with front pylon mount bolts, Part Number 
    (P/N) 54T670, installed. These engines are installed on but not 
    limited to Airbus Industrie A330 series aircraft.
    
        Note 1: This airworthiness directive (AD) applies to each engine 
    identified in the preceding applicability provision, regardless of 
    whether it has been modified, altered, or repaired in the area 
    subject to the requirements of this AD. For engines that have been 
    modified, altered, or repaired so that the performance of the 
    requirements of this AD is affected, the owner/operator must request 
    approval for an alternative method of compliance in accordance with 
    paragraph (c) of this AD. The request should include an assessment 
    of the effect of the modification, alteration, or repair on the 
    unsafe condition addressed by this AD; and, if the unsafe condition 
    has not been eliminated, the request should include specific 
    proposed actions to address it.
    
        Compliance: Required as indicated, unless accomplished 
    previously.
        To prevent front pylon mount bolt failure, which could result in 
    engine separation from the aircraft, accomplish the following:
        (a) Perform initial and repetitive torque checks of front pylon 
    mount bolts, and replace, if necessary, with new bolts, in 
    accordance with the Accomplishment Instructions of Pratt & Whitney 
    Service Bulletin (SB) No. PW4G-100-A71-9, Revision 1, dated November 
    24, 1997, as follows:
        (1) For front pylon mount bolts with more than 1,000 cycles 
    since new (CSN) but less than 5,750 CSN on the effective date of 
    this AD, accomplish the following in accordance with Part (A) of the 
    Accomplishment Instructions of the SB:
        (i) Perform an initial torque check within 250 cycles in service 
    (CIS) after the effective date of this AD, or prior to the next 
    engine removal for any cause, whichever occurs first.
        (ii) Thereafter, perform torque checks at intervals not less 
    than 750 or greater than 1,250 CIS since last torque check, not to 
    exceed 11,000 CSN.
        (2) For front pylon mount bolts with 5,750 or more CSN but less 
    than 8,000 CSN on the effective date of this AD, accomplish the 
    following in accordance with Part (B) of the Accomplishment 
    Instructions of the SB:
        (i) Perform an initial torque check within 250 CIS after the 
    effective date of this AD, or prior to the next engine removal for 
    any cause, whichever occurs first.
        (ii) Thereafter, perform torque checks at intervals not less 
    than 750 or greater than 1,250 CIS since last torque check, not to 
    exceed 11,000 CSN.
        (3) For front pylon mount bolts with 8,000 or more CSN but less 
    than 11,000 CSN on the effective date of this AD, perform an 
    inspection in accordance with the schedule and procedures of the 
    Appendix to the SB.
        (4) Prior to further flight, replace all four bolts in 
    accordance with Part (A), Paragraph 1(D) of the Accomplishment 
    Instructions of the SB, if any are found loose or broken.
        (b) This AD establishes a new life limit of 11,000 CSN for front 
    pylon mount bolts,
    P/N 54T670. Except as provided in paragraph (c) of this AD, no front 
    pylon mount bolts may exceed this new life limit after the effective 
    date of this AD.
        (c) An alternative method of compliance or adjustment of the 
    compliance time that provides an acceptable level of safety may be 
    used if approved by the Manager, Engine Certification Office. 
    Operators shall submit their request through an appropriate FAA 
    Principal Maintenance Inspector, who may add comments and then send 
    it to the Manager, Engine Certification Office.
    
        Note 2: Information concerning the existence of approved 
    alternative methods of compliance with this airworthiness directive, 
    if any, may be obtained from the Engine Certification Office.
    
        (d) Special flight permits may be issued in accordance with 
    sections 21.197 and 21.199 of the Federal Aviation Regulations (14 
    CFR 21.197 and 21.199) to operate the aircraft to a location where 
    the inspection requirements of this AD can be accomplished.
        (e) The actions required by this AD shall be done in accordance 
    with the following PW SB:
    
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               Document No.                    Pages               Revision                       Date              
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    PW4G-100-A71-9....................  1.................  1....................  November 24, 1997.               
                                        2.................  Original.............  July 31, 1997.                   
                                        3.................  1....................  November 24, 1997.               
                                        4-7...............  Original.............  July 31, 1997.                   
                                        8, 9..............  1....................  November 24, 1997.               
                                        10, 11............  Original.............  July 31, 1997.                   
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    [[Page 9732]]
    
        Total pages: 11.
        This incorporation by reference was approved by the Director of 
    the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR 
    part 51. Copies may be obtained from Pratt & Whitney, 400 Main St., 
    East Hartford, CT 06108; telephone (860) 565-6600, fax (860) 565-
    4503. Copies may be inspected at the FAA, New England Region, Office 
    of the Regional Counsel, 12 New England Executive Park, Burlington, 
    MA; or at the Office of the Federal Register, 800 North Capitol 
    Street, NW., suite 700, Washington, DC.
        (f) This amendment becomes effective on March 13, 1998.
    
        Issued in Burlington, Massachusetts, on February 6, 1998.
    James C. Jones,
    Assistant Manager, Engine and Propeller Directorate, Aircraft 
    Certification Service.
    [FR Doc. 98-3799 Filed 2-25-98; 8:45 am]
    BILLING CODE 4910-13-P
    
    
    

Document Information

Effective Date:
3/13/1998
Published:
02/26/1998
Department:
Federal Aviation Administration
Entry Type:
Rule
Action:
Final rule; request for comments.
Document Number:
98-3799
Dates:
Effective March 13, 1998.
Pages:
9730-9732 (3 pages)
Docket Numbers:
Docket No. 97-ANE-44-AD, Amendment 39-10326, AD 98-04-14
RINs:
2120-AA64: Airworthiness Directives
RIN Links:
https://www.federalregister.gov/regulations/2120-AA64/airworthiness-directives
PDF File:
98-3799.pdf
CFR: (1)
14 CFR 39.13